Dorman 38438 Door Hinge Pin and Bushing Kit

Reliable Door Hinge Pin and Bushing Kit for Ford, Lincoln, and Mercury

The Dorman 38438 Door Hinge Pin and Bushing Kit is designed to restore proper door alignment and smooth operation for select Ford, Lincoln, and Mercury vehicles. Engineered with durable steel and copper materials, this specific fit kit ensures a precise replacement for your vehicle’s door hinge components.

• Pin diameter: 0.34 inches for exact fit
• Pin length: 2.8 inches to match factory specifications
• Bushing outside diameter: 0.48 inches for secure seating
• Bushing inside diameter: 0.35 inches for proper pin clearance
• Pin made from steel for strength and durability
• Copper bushing material for wear resistance and smooth movement
• Includes one door hinge pin, one 3/8 inch e-clip, and two bushings

Durable Construction and Precise Fit

The Dorman 38438 kit features a steel hinge pin that provides the necessary strength to support door movement without bending or breaking. The copper bushings offer excellent wear resistance and reduce friction between the pin and hinge, helping to prevent premature wear. This kit is a specific fit for various Ford, Lincoln, and Mercury models, including the Continental, Cougar, Crown Victoria, Explorer, Explorer Sport Trac, Grand Marquis, Mountaineer, Ranger, Thunderbird, Town Car, and Windstar. The precise dimensions of the pin and bushings ensure a factory-like fit and reliable door operation.

Common Applications and Problem Resolution

• Eliminates door sagging and misalignment
• Reduces door noise and rattling during driving
• Restores smooth door opening and closing action
• Prevents premature wear of door hinge components
• Addresses worn or damaged hinge pins and bushings

Installation Notes and Tips

When installing the Dorman 38438 Door Hinge Pin and Bushing Kit, ensure the hinge area is clean and free of debris before assembly. Properly align the pin and bushings to avoid binding or uneven wear. Use the included 3/8 inch e-clip to secure the pin in place. It is recommended to lubricate the bushings lightly to facilitate smooth door movement after installation.

Quality Assurance and Warranty

Dorman parts are manufactured to meet or exceed OEM standards for fit, form, and function. The 38438 Door Hinge Pin and Bushing Kit undergoes rigorous quality control to ensure durability and reliable performance. This product is backed by Dorman’s limited warranty, providing coverage against defects in material and workmanship under normal use.