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Dorman 419-5005 Accessory Drive Belt Idler Pulley - Left, Serpentine or Smooth Pulley
Overview of Dorman Accessory Drive Belt Idler Pulley 419-5005
The Dorman 419-5005 accessory drive belt idler pulley is engineered for specific Chevrolet and GMC models, including Express and Sierra series trucks. Designed with durable steel construction and precise dimensions, this idler pulley supports the serpentine belt system to maintain optimal engine performance.
- Constructed from robust steel material for durability
- Black finish with an outside diameter of 76.3 mm and width of 30 mm
- Inside diameter measures 25 mm, designed for specific fitment
- Single mounting hole and one pulley bearing with 30 mm bearing width
- Compatible with serpentine belt systems on select Chevrolet and GMC trucks
- Package includes one idler pulley
Detailed Product Description
The Dorman 419-5005 idler pulley is a critical component in the accessory drive belt system, specifically designed for serpentine belt applications. Its steel construction ensures resistance to wear and heat, while the black coating provides corrosion protection. The pulley features a 76.3 mm outside diameter and a 30 mm width, with a 25 mm inside diameter to fit precisely on the mounting shaft. Equipped with a single bearing of 30 mm width, it facilitates smooth belt operation and reduces friction. This part is engineered for specific fitment on Chevrolet Express 1500, 2500, 3500, GMC Savana 2500, 3500, and various Sierra and Silverado 2500 and 3500 HD models, ensuring compatibility and reliable performance.
Common Applications and Problem Resolution
- Replaces worn or damaged idler pulleys causing belt misalignment
- Eliminates belt squealing or slipping due to pulley bearing failure
- Restores proper tension and routing of serpentine belts on Chevrolet and GMC trucks
- Prevents premature belt wear by maintaining smooth pulley rotation
- Addresses noise and vibration issues related to accessory drive belt components
Installation Notes and Tips
When installing the Dorman 419-5005 idler pulley, ensure the serpentine belt is properly routed according to the vehicle’s belt diagram. Verify the mounting hole aligns correctly with the engine bracket and that the pulley bearing spins freely before securing. Use appropriate torque specifications for mounting bolts to avoid damage. Inspect the serpentine belt for wear and replace if necessary to maintain system integrity.
Quality Assurance and Warranty
Dorman manufactures this idler pulley to meet or exceed OEM specifications for fit, form, and function. The steel construction and bearing quality contribute to long service life under normal operating conditions. While specific warranty details are not provided, Dorman parts typically come with a limited warranty covering defects in material and workmanship.
| Brand | Dorman |
| Part Number | 419-5005 |
| Material | Steel |
| Color | Black |
| Inside Diameter | 25 |
| Groove Quantity | 0 |
| Width | 30 |
| Outside Diameter | 76.3 |
| Mounting Hole Quantity | 1 |
| Belt Type | Serpentine |
| Package Contents | 1 idler pulley |
| Pulley Bearing Quantity | 1 |
| Pulley Bearing Width (mm) | 30 mm |
| Universal Or Specific Fit | Specific |
This part fits 115 vehicles. Search below:
| Year | Make | Model | Liters | Cylinders | Position | Notes |
|---|---|---|---|---|---|---|
| 2016 | Chevrolet | Express 2500 | 6.6L | V8 | Left | w/Dual Alternators |
| 2016 | Chevrolet | Express 3500 | 6.6L | V8 | Left | w/Dual Alternators |
| 2016 | Chevrolet | Silverado 2500 HD | 6.6L | V8 | Left | w/Dual Alternators |
| 2016 | Chevrolet | Silverado 3500 HD | 6.6L | V8 | Left | w/Dual Alternators |
| 2016 | GMC | Savana 2500 | 6.6L | V8 | Left | w/Dual Alternators |
| 2016 | GMC | Savana 3500 | 6.6L | V8 | Left | w/Dual Alternators |
| 2016 | GMC | Sierra 2500 HD | 6.6L | V8 | Left | w/Dual Alternators |
| 2016 | GMC | Sierra 3500 HD | 6.6L | V8 | Left | w/Dual Alternators |
| 2015 | Chevrolet | Express 2500 | 6.6L | V8 | Left | w/Dual Alternators |
| 2015 | Chevrolet | Express 3500 | 6.6L | V8 | Left | w/Dual Alternators |
| 2015 | Chevrolet | Silverado 2500 HD | 6.6L | V8 | Left | w/Dual Alternators |
| 2015 | Chevrolet | Silverado 3500 HD | 6.6L | V8 | Left | w/Dual Alternators |
| 2015 | GMC | Savana 2500 | 6.6L | V8 | Left | w/Dual Alternators |
| 2015 | GMC | Savana 3500 | 6.6L | V8 | Left | w/Dual Alternators |
| 2015 | GMC | Sierra 2500 HD | 6.6L | V8 | Left | w/Dual Alternators |
| 2015 | GMC | Sierra 3500 HD | 6.6L | V8 | Left | w/Dual Alternators |
| 2014 | Chevrolet | Express 1500 | Serpentine | 76 mm O.D. Pulley; 10.15 mm I.D. Bearing; 30 mm Pulley Width | ||
| 2014 | Chevrolet | Express 2500 | 6.6L | V8 | Left | w/Dual Alternators |
| 2014 | Chevrolet | Express 3500 | 6.6L | V8 | Left | w/Dual Alternators |
| 2014 | Chevrolet | Silverado 2500 HD | 6.6L | V8 | Left | w/Dual Alternators |
| 2014 | Chevrolet | Silverado 3500 HD | 6.6L | V8 | Left | w/Dual Alternators |
| 2014 | GMC | Savana 2500 | 6.6L | V8 | Left | w/Dual Alternators |
| 2014 | GMC | Savana 3500 | 6.6L | V8 | Left | w/Dual Alternators |
| 2014 | GMC | Sierra 2500 HD | 6.6L | V8 | Left | w/Dual Alternators |
| 2014 | GMC | Sierra 3500 HD | 6.6L | V8 | Left | w/Dual Alternators |
| 2013 | Chevrolet | Express 1500 | Serpentine | 76 mm O.D. Pulley; 10.15 mm I.D. Bearing; 30 mm Pulley Width | ||
| 2013 | Chevrolet | Express 2500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2013 | Chevrolet | Express 3500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2013 | Chevrolet | Silverado 2500 HD | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2013 | Chevrolet | Silverado 3500 HD | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2013 | GMC | Savana 2500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2013 | GMC | Savana 3500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2013 | GMC | Sierra 2500 HD | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2013 | GMC | Sierra 3500 HD | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2012 | Chevrolet | Express 1500 | Serpentine | 76 mm O.D. Pulley; 10.15 mm I.D. Bearing; 30 mm Pulley Width | ||
| 2012 | Chevrolet | Express 2500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2012 | Chevrolet | Express 3500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2012 | Chevrolet | Silverado 2500 HD | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2012 | Chevrolet | Silverado 3500 HD | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2012 | GMC | Savana 2500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2012 | GMC | Savana 3500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2012 | GMC | Sierra 2500 HD | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2012 | GMC | Sierra 3500 HD | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2011 | Chevrolet | Express 1500 | Serpentine | 76 mm O.D. Pulley; 10.15 mm I.D. Bearing; 30 mm Pulley Width | ||
| 2011 | Chevrolet | Express 2500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2011 | Chevrolet | Express 3500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2011 | Chevrolet | Silverado 2500 HD | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2011 | Chevrolet | Silverado 3500 HD | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2011 | GMC | Savana 2500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2011 | GMC | Savana 3500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2011 | GMC | Sierra 2500 HD | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2011 | GMC | Sierra 3500 HD | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2010 | Chevrolet | Express 1500 | Serpentine | 76 mm O.D. Pulley; 10.15 mm I.D. Bearing; 30 mm Pulley Width | ||
| 2010 | Chevrolet | Express 2500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2010 | Chevrolet | Express 3500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2010 | Chevrolet | Silverado 2500 HD | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2010 | Chevrolet | Silverado 3500 HD | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2010 | GMC | Savana 2500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2010 | GMC | Savana 3500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2010 | GMC | Sierra 2500 HD | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2010 | GMC | Sierra 3500 HD | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2009 | Chevrolet | Express 1500 | Serpentine | 76 mm O.D. Pulley; 10.15 mm I.D. Bearing; 30 mm Pulley Width | ||
| 2009 | Chevrolet | Express 2500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2009 | Chevrolet | Express 3500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2009 | Chevrolet | Silverado 2500 HD | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2009 | Chevrolet | Silverado 3500 HD | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2009 | GMC | Savana 2500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2009 | GMC | Savana 3500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2009 | GMC | Sierra 2500 HD | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2009 | GMC | Sierra 3500 HD | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2008 | Chevrolet | Express 2500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2008 | Chevrolet | Express 3500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2008 | Chevrolet | Silverado 2500 HD | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2008 | Chevrolet | Silverado 3500 HD | 6.6L | V8 | Smooth Pulley | 76.2 mm O.D. Pulley |
| 2008 | GMC | Savana 2500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2008 | GMC | Savana 3500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2008 | GMC | Sierra 2500 HD | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2008 | GMC | Sierra 3500 HD | 6.6L | V8 | Smooth Pulley | 76.2 mm O.D. Pulley |
| 2007 | Chevrolet | Express 2500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2007 | Chevrolet | Express 3500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2007 | Chevrolet | Silverado 2500 HD | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2007 | Chevrolet | Silverado 3500 HD | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2007 | GMC | Savana 2500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2007 | GMC | Savana 3500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2007 | GMC | Sierra 2500 HD | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2007 | GMC | Sierra 3500 Classic | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2007 | GMC | Sierra 3500 HD | 6.6L | V8 | Smooth Pulley | 76.2 mm O.D. Pulley |
| 2006 | Chevrolet | Express 2500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2006 | Chevrolet | Express 3500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2006 | Chevrolet | Silverado 2500 HD | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2006 | Chevrolet | Silverado 3500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2006 | GMC | Savana 2500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2006 | GMC | Savana 3500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2006 | GMC | Sierra 2500 HD | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2006 | GMC | Sierra 3500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2005 | Chevrolet | Silverado 2500 HD | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2005 | Chevrolet | Silverado 3500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2005 | GMC | Sierra 2500 HD | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2005 | GMC | Sierra 3500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2004 | Chevrolet | Silverado 2500 HD | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2004 | Chevrolet | Silverado 3500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2004 | GMC | Sierra 2500 HD | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2004 | GMC | Sierra 3500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2003 | Chevrolet | Silverado 2500 HD | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2003 | Chevrolet | Silverado 3500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2003 | GMC | Sierra 2500 HD | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2003 | GMC | Sierra 3500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2002 | Chevrolet | Silverado 2500 HD | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2002 | Chevrolet | Silverado 3500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2002 | GMC | Sierra 2500 HD | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2002 | GMC | Sierra 3500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2001 | Chevrolet | Silverado 2500 HD | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2001 | Chevrolet | Silverado 3500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2001 | GMC | Sierra 2500 HD | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
| 2001 | GMC | Sierra 3500 | 6.6L | V8 | N/A | Smooth Pulley; 76.2 mm O.D. Pulley |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.