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Dorman 419-605 Accessory Drive Belt Idler Pulley - Lower or Upper
Overview of Dorman Accessory Drive Belt Idler Pulley 419-605
The Dorman 419-605 accessory drive belt idler pulley is engineered for specific Ford, Lincoln, and Mercury vehicles, including models like the F-150, Mustang, and Expedition. Constructed from durable steel with a black finish, this pulley is designed to maintain proper serpentine belt tension and routing.
- Made from robust steel material for durability
- Black color finish for corrosion resistance
- Compatible with serpentine belt systems
- Specific fit for Ford, Lincoln, and Mercury models
- Includes one idler pulley with a single mounting hole
- Dimensions: 90mm outside diameter, 17mm inside diameter
- Width options: 28mm and 39.5mm
- Equipped with one pulley bearing, 12mm wide
Detailed Product Description
The Dorman 419-605 accessory drive belt idler pulley is designed to replace worn or damaged pulleys on select Ford, Lincoln, and Mercury vehicles. Its steel construction ensures long-lasting performance under engine heat and stress. The pulley features a 90mm outside diameter and a 17mm inside diameter, accommodating serpentine belt systems without grooves. With a single mounting hole and a 12mm wide bearing, it provides smooth rotation and reliable belt tension. The black finish helps resist corrosion, extending the component's service life. This idler pulley is a specific fit for models such as the Ford F-150, Mustang, Expedition, Lincoln Navigator, and Mercury Cougar, ensuring proper compatibility and function.
Common Applications and Issues Addressed
- Restores proper serpentine belt tension and alignment
- Eliminates belt squealing caused by worn pulleys
- Prevents premature belt wear due to pulley misalignment
- Replaces damaged or seized idler pulleys
- Improves accessory drive system reliability on Ford, Lincoln, and Mercury vehicles
Installation Notes and Tips
- Verify vehicle compatibility with the Dorman 419-605 part number before installation
- Inspect the serpentine belt for wear and replace if necessary during pulley installation
- Ensure the mounting hole aligns correctly with the vehicle’s bracket
- Use proper torque specifications to avoid pulley or bearing damage
- Check belt routing after installation to confirm proper alignment
Quality Assurance and Warranty
Dorman manufactures the 419-605 idler pulley to meet or exceed OEM standards for fit, form, and function. The steel construction and sealed bearing design contribute to reliable performance. While specific warranty details may vary, Dorman typically offers a limited warranty covering defects in material and workmanship. Refer to the product packaging or Dorman’s official resources for exact warranty terms.
| Brand | Dorman |
| Part Number | 419-605 |
| Belt Type | Serpentine |
| Color | Black |
| Groove Quantity | 0 |
| Inside Diameter | 17 |
| Material | Steel |
| Mounting Hole Quantity | 1 |
| Outside Diameter | 90 |
| Package Contents | 1 Idler Pulley |
| Pulley Bearing Width (mm) | 12 mm |
| Universal Or Specific Fit | Specific |
| Width | 28 |
| Width | 39.5 |
This part fits 172 vehicles. Search below:
| Year | Make | Model | Liters | Cylinders | Position | Notes |
|---|---|---|---|---|---|---|
| 2005 | Ford | Excursion | 6.8L | V10 | N/A | |
| 2005 | Ford | Excursion | 5.4L | V8 | N/A | |
| 2004 | Ford | Excursion | 6.8L | V10 | N/A | |
| 2004 | Ford | Excursion | 5.4L | V8 | N/A | |
| 2003 | Ford | E-350 Club Wagon | 7.3L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2003 | Ford | Excursion | 7.3L | V8 | N/A | |
| 2003 | Ford | Excursion | 6.8L | V10 | N/A | |
| 2003 | Ford | Excursion | 5.4L | V8 | N/A | |
| 2003 | Ford | F-250 Super Duty | 7.3L | V8 | Lower | w/Dual Alternators |
| 2003 | Ford | F-250 Super Duty | 7.3L | V8 | Upper | |
| 2003 | Ford | F-350 Super Duty | 7.3L | V8 | Lower | w/Dual Alternators |
| 2003 | Ford | F-350 Super Duty | 7.3L | V8 | Upper | |
| 2002 | Ford | E-350 Econoline Club Wagon | 7.3L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2002 | Ford | Excursion | 7.3L | V8 | N/A | |
| 2002 | Ford | Excursion | 6.8L | V10 | N/A | |
| 2002 | Ford | Excursion | 5.4L | V8 | N/A | |
| 2002 | Ford | Expedition | 4.6L | V8 | N/A | |
| 2002 | Ford | F-250 Super Duty | 7.3L | V8 | Lower | w/Dual Alternators |
| 2002 | Ford | F-250 Super Duty | 7.3L | V8 | Upper | |
| 2002 | Ford | F-350 Super Duty | 7.3L | V8 | Lower | w/Dual Alternators |
| 2002 | Ford | F-350 Super Duty | 7.3L | V8 | Upper | |
| 2002 | Lincoln | Blackwood | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2002 | Lincoln | Navigator | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2001 | Ford | E-150 Econoline | 4.6L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2001 | Ford | E-150 Econoline | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2001 | Ford | E-150 Econoline Club Wagon | 4.6L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2001 | Ford | E-150 Econoline Club Wagon | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2001 | Ford | E-250 Econoline | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2001 | Ford | E-350 Econoline Club Wagon | 6.8L | V10 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2001 | Ford | E-350 Econoline Club Wagon | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2001 | Ford | E-350 Econoline Club Wagon | 7.3L | V8 | Upper | Smooth Pulley; To 4/30/01 |
| 2001 | Ford | Econoline | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2001 | Ford | Excursion | 7.3L | V8 | N/A | |
| 2001 | Ford | Excursion | 6.8L | V10 | N/A | |
| 2001 | Ford | Excursion | 5.4L | V8 | N/A | |
| 2001 | Ford | Expedition | 4.6L | V8 | N/A | |
| 2001 | Ford | Expedition | 5.4L | V8 | N/A | |
| 2001 | Ford | F-150 | 4.6L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2001 | Ford | F-150 | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2001 | Ford | F-250 | 4.6L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2001 | Ford | F-250 | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2001 | Ford | F-250 Super Duty | 7.3L | V8 | Lower | w/Dual Alternators |
| 2001 | Ford | F-250 Super Duty | 6.8L | V10 | N/A | |
| 2001 | Ford | F-250 Super Duty | 5.4L | V8 | N/A | |
| 2001 | Ford | F-250 Super Duty | 7.3L | V8 | Upper | |
| 2001 | Ford | F-350 | 5.4L | V8 | N/A | |
| 2001 | Ford | F-350 Super Duty | 7.3L | V8 | Lower | w/Dual Alternators |
| 2001 | Ford | F-350 Super Duty | 6.8L | V10 | N/A | |
| 2001 | Ford | F-350 Super Duty | 5.4L | V8 | N/A | |
| 2001 | Ford | F-350 Super Duty | 7.3L | V8 | Upper | |
| 2001 | Lincoln | Navigator | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2000 | Ford | E-150 Econoline | 4.6L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2000 | Ford | E-150 Econoline | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2000 | Ford | E-150 Econoline Club Wagon | 4.6L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2000 | Ford | E-150 Econoline Club Wagon | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2000 | Ford | E-250 Econoline | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2000 | Ford | E-350 Econoline Club Wagon | 6.8L | V10 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2000 | Ford | E-350 Econoline Club Wagon | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2000 | Ford | E-350 Econoline Club Wagon | 7.3L | V8 | Upper | Smooth pulley for accessory drive belt tensioner |
| 2000 | Ford | E-350 Super Duty | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2000 | Ford | Econoline | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2000 | Ford | Excursion | 7.3L | V8 | N/A | |
| 2000 | Ford | Excursion | 6.8L | V10 | N/A | |
| 2000 | Ford | Excursion | 5.4L | V8 | N/A | |
| 2000 | Ford | Expedition | 4.6L | V8 | N/A | |
| 2000 | Ford | Expedition | 5.4L | V8 | N/A | |
| 2000 | Ford | F-150 | 4.6L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2000 | Ford | F-150 | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2000 | Ford | F-250 | 4.6L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2000 | Ford | F-250 Super Duty | 7.3L | V8 | Lower | w/Dual Alternators |
| 2000 | Ford | F-250 Super Duty | 6.8L | V10 | N/A | |
| 2000 | Ford | F-250 Super Duty | 5.4L | V8 | N/A | |
| 2000 | Ford | F-250 Super Duty | 7.3L | V8 | Upper | |
| 2000 | Ford | F-350 | 5.4L | V8 | N/A | |
| 2000 | Ford | F-350 Super Duty | 7.3L | V8 | Lower | w/Dual Alternators |
| 2000 | Ford | F-350 Super Duty | 6.8L | V10 | N/A | |
| 2000 | Ford | F-350 Super Duty | 5.4L | V8 | N/A | |
| 2000 | Ford | F-350 Super Duty | 7.3L | V8 | Upper | |
| 2000 | Lincoln | Navigator | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1999 | Ford | E-150 Econoline | 4.6L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1999 | Ford | E-150 Econoline | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1999 | Ford | E-150 Econoline Club Wagon | 4.6L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1999 | Ford | E-150 Econoline Club Wagon | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1999 | Ford | E-250 Econoline | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1999 | Ford | E-350 Econoline Club Wagon | 6.8L | V10 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1999 | Ford | E-350 Econoline Club Wagon | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1999 | Ford | E-350 Econoline Club Wagon | 7.3L | V8 | Upper | Smooth pulley for accessory drive belt tensioner |
| 1999 | Ford | E-350 Super Duty | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1999 | Ford | Econoline | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1999 | Ford | Expedition | 4.6L | V8 | N/A | |
| 1999 | Ford | Expedition | 5.4L | V8 | N/A | |
| 1999 | Ford | F-150 | 4.6L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1999 | Ford | F-150 | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1999 | Ford | F-250 | 4.6L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1999 | Ford | F-250 | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1999 | Ford | F-250 Super Duty | 7.3L | V8 | Lower | w/Dual Alternators |
| 1999 | Ford | F-250 Super Duty | 6.8L | V10 | N/A | |
| 1999 | Ford | F-250 Super Duty | 5.4L | V8 | N/A | |
| 1999 | Ford | F-250 Super Duty | 7.3L | V8 | Upper | |
| 1999 | Ford | F-350 | 5.4L | V8 | N/A | |
| 1999 | Ford | F-350 Super Duty | 7.3L | V8 | Lower | w/Dual Alternators |
| 1999 | Ford | F-350 Super Duty | 6.8L | V10 | N/A | |
| 1999 | Ford | F-350 Super Duty | 5.4L | V8 | N/A | |
| 1999 | Ford | F-350 Super Duty | 7.3L | V8 | Upper | |
| 1999 | Lincoln | Navigator | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1998 | Ford | E-150 Econoline | 4.6L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1998 | Ford | E-150 Econoline | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1998 | Ford | E-150 Econoline Club Wagon | 4.6L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1998 | Ford | E-150 Econoline Club Wagon | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1998 | Ford | E-250 Econoline | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1998 | Ford | E-350 Econoline | 6.8L | V10 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1998 | Ford | E-350 Econoline | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1998 | Ford | E-350 Econoline | 7.3L | V8 | Upper | Smooth pulley for accessory drive belt tensioner |
| 1998 | Ford | E-350 Econoline Club Wagon | 6.8L | V10 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1998 | Ford | E-350 Econoline Club Wagon | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1998 | Ford | E-350 Econoline Club Wagon | 7.3L | V8 | Upper | Smooth pulley for accessory drive belt tensioner |
| 1998 | Ford | Expedition | 4.6L | V8 | N/A | |
| 1998 | Ford | Expedition | 5.4L | V8 | N/A | |
| 1998 | Ford | F-150 | 4.6L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1998 | Ford | F-150 | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1998 | Ford | F-250 | 4.6L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1998 | Ford | F-250 | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1998 | Ford | Mustang | 3.8L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1998 | Lincoln | Navigator | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1997 | Ford | E-150 Econoline | 4.6L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1997 | Ford | E-150 Econoline | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1997 | Ford | E-150 Econoline Club Wagon | 4.6L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1997 | Ford | E-150 Econoline Club Wagon | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1997 | Ford | E-250 Econoline | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1997 | Ford | E-350 Econoline | 6.8L | V10 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1997 | Ford | E-350 Econoline | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1997 | Ford | E-350 Econoline | 7.3L | V8 | Upper | Smooth pulley for accessory drive belt tensioner |
| 1997 | Ford | E-350 Econoline Club Wagon | 6.8L | V10 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1997 | Ford | E-350 Econoline Club Wagon | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1997 | Ford | E-350 Econoline Club Wagon | 7.3L | V8 | Upper | Smooth pulley for accessory drive belt tensioner |
| 1997 | Ford | Expedition | 4.6L | V8 | N/A | |
| 1997 | Ford | Expedition | 5.4L | V8 | N/A | |
| 1997 | Ford | F-150 | 4.6L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1997 | Ford | F-150 | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1997 | Ford | F-250 | 4.6L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1997 | Ford | F-250 | 5.4L | V8 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1997 | Ford | F-250 HD | 7.3L | V8 | Upper | Smooth pulley for accessory drive belt tensioner |
| 1997 | Ford | F-350 | 7.3L | V8 | Upper | Smooth pulley for accessory drive belt tensioner |
| 1997 | Ford | Mustang | 3.8L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1997 | Ford | Thunderbird | 3.8L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1997 | Mercury | Cougar | 3.8L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1996 | Ford | E-350 Econoline | 7.3L | V8 | Upper | Smooth pulley for accessory drive belt tensioner |
| 1996 | Ford | E-350 Econoline Club Wagon | 7.3L | V8 | Upper | Smooth pulley for accessory drive belt tensioner |
| 1996 | Ford | F-250 | 7.3L | V8 | Upper | Smooth pulley for accessory drive belt tensioner |
| 1996 | Ford | F-350 | 7.3L | V8 | Upper | Smooth pulley for accessory drive belt tensioner |
| 1996 | Ford | Mustang | 3.8L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1996 | Ford | Thunderbird | 3.8L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1996 | Mercury | Cougar | 3.8L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1995 | Ford | E-350 Econoline | 7.3L | V8 | Upper | Smooth pulley for accessory drive belt tensioner |
| 1995 | Ford | E-350 Econoline Club Wagon | 7.3L | V8 | Upper | Smooth pulley for accessory drive belt tensioner |
| 1995 | Ford | F-250 | 7.3L | V8 | Upper | Smooth pulley for accessory drive belt tensioner |
| 1995 | Ford | F-350 | 7.3L | V8 | Upper | Smooth pulley for accessory drive belt tensioner |
| 1995 | Ford | Mustang | 3.8L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1995 | Ford | Mustang | 5.0L | V8 | Upper | |
| 1995 | Ford | Thunderbird | 3.8L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1995 | Mercury | Cougar | 3.8L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1994 | Ford | F-250 | 7.3L | V8 | Upper | Smooth pulley for accessory drive belt tensioner |
| 1994 | Ford | F-350 | 7.3L | V8 | Upper | Smooth pulley for accessory drive belt tensioner |
| 1994 | Ford | Mustang | 3.8L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1994 | Ford | Mustang | 5.0L | V8 | Upper | |
| 1994 | Ford | Thunderbird | 3.8L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1994 | Mercury | Cougar | 3.8L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1989 | Ford | Bronco | 4.9L | L6 | N/A | |
| 1989 | Ford | F-150 | 4.9L | L6 | N/A | |
| 1988 | Ford | Bronco | 4.9L | L6 | N/A | |
| 1988 | Ford | F-150 | 4.9L | L6 | N/A | |
| 1987 | Ford | Bronco | 4.9L | L6 | N/A |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.