HomeBelts and Cooling > Accessory Drive Belt System ComponentsDorman 419-646 Accessory Drive Belt Tensioner Pulley - Air Conditioning or Water Pump
Part #: 419-646

Dorman 419-646 Accessory Drive Belt Tensioner Pulley - Air Conditioning or Water Pump

Air Conditioning and Water Pump
⚙️ 137 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Buick, Chevrolet, Ford, Hyundai, Kia, Mercury, Oldsmobile, and Pontiac, Cavalier, Century, Cutlass Calais, Cutlass Ciera, Cutlass Cruiser, Cutlass Supreme, Grand Prix, Lumina, Magentis, Monte Carlo, Optima, Probe, Sable, Santa Fe, Skylark, Sonata, Sportage, Sunfire, Taurus, Tiburon, Tucson, XG300, and XG350
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Reliable Accessory Drive Belt Tensioner Pulley for Select Vehicles

The Dorman 419-646 accessory drive belt tensioner pulley is designed to maintain proper tension on serpentine belts in various Buick, Chevrolet, Ford, Hyundai, Kia, Mercury, Oldsmobile, and Pontiac models. Engineered with durable plastic and precise dimensions, this pulley supports smooth belt operation and helps prevent premature wear.

  • Constructed from durable black plastic for corrosion resistance
  • Outside diameter of 83 mm and inside diameter of 17 mm
  • Width options of 20 mm and 26.3 mm for specific fitment needs
  • Single mounting hole for secure installation
  • Designed for serpentine belt systems with one pulley bearing (12 mm width)
  • Compatible with specific vehicle models including Buick Century, Chevrolet Cavalier, Ford Taurus, Hyundai Sonata, Kia Optima, and more

Detailed Product Description

The Dorman 419-646 accessory drive belt tensioner pulley is a specific fit component engineered to work with serpentine belt systems on a range of vehicles such as the Pontiac Grand Prix, Oldsmobile Cutlass Supreme, and Mercury Sable. Its black plastic construction offers resistance to environmental factors, while the precise outside diameter of 83 mm and inside diameter of 17 mm ensure proper alignment and tension. The pulley features a single mounting hole and a 12 mm wide bearing to provide smooth rotation and reduce belt wear. This part is designed to replace worn or damaged tensioner pulleys, restoring proper belt tension and preventing slippage or noise.

Common Applications and Issues Addressed

  • Eliminates belt slippage caused by worn tensioner pulleys
  • Prevents squealing noises from misaligned or damaged pulleys
  • Restores proper serpentine belt tension for efficient accessory operation
  • Reduces premature belt wear and extends belt life
  • Ensures smooth operation of engine accessories such as alternators and power steering pumps

Installation Notes and Tips

When installing the Dorman 419-646 pulley, verify compatibility with your vehicle’s make and model, including Buick Century, Chevrolet Lumina, or Hyundai Santa Fe. Ensure the serpentine belt is properly routed and tensioned after installation. Use appropriate tools to remove the old pulley and avoid damaging the mounting surface. Inspect the belt for wear and replace if necessary to maintain optimal performance.

Quality Assurance and Warranty

Dorman parts are manufactured to meet or exceed OEM specifications, providing reliable performance and durability. The 419-646 accessory drive belt tensioner pulley undergoes quality checks to ensure proper fit and function. Please refer to Dorman’s warranty policy for coverage details.

BrandDorman
Part Number419-646
MaterialPlastic
ColorBlack
Inside Diameter17
Groove Quantity0
Width20
Width26.3
Outside Diameter83
Mounting Hole Quantity1
Belt TypeSerpentine
Package Contents1 idler pulley
Pulley Bearing Quantity1
Pulley Bearing Width (mm)12 mm
Universal Or Specific FitSpecific

This part fits 137 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
2010KiaSportage2.7LV6N/ASmooth pulley for accessory drive belt tensioner
2009HyundaiTucson2.7LV6Water PumpSmooth pulley for accessory drive belt tensioner
2009HyundaiTucson2.7LV6N/ASmooth pulley for accessory drive belt tensioner
2009KiaSportage2.7LV6N/ASmooth pulley for accessory drive belt tensioner
2008HyundaiTiburon2.7LV6N/ASmooth pulley for accessory drive belt tensioner
2008HyundaiTucson2.7LV6Water PumpSmooth pulley for accessory drive belt tensioner
2008HyundaiTucson2.7LV6N/ASmooth pulley for accessory drive belt tensioner
2008KiaSportage2.7LV6N/ASmooth pulley for accessory drive belt tensioner
2007HyundaiSanta Fe2.7LV6N/A
2007HyundaiTiburon2.7LV6N/ASmooth pulley for accessory drive belt tensioner
2007HyundaiTucson2.7LV6Water PumpSmooth pulley for accessory drive belt tensioner
2007HyundaiTucson2.7LV6N/ASmooth pulley for accessory drive belt tensioner
2007KiaSportage2.7LV6N/ASmooth pulley for accessory drive belt tensioner
2006HyundaiSanta Fe3.5LV6Air ConditioningSmooth pulley for accessory drive belt tensioner
2006HyundaiSanta Fe2.7LV6N/ASmooth Pulley; To 2/15/06
2006HyundaiSanta Fe2.7LV6N/ASmooth pulley for accessory drive belt tensioner
2006HyundaiTiburon2.7LV6N/ASmooth pulley for accessory drive belt tensioner
2006HyundaiTucson2.7LV6Water PumpSmooth pulley for accessory drive belt tensioner
2006HyundaiTucson2.7LV6N/ASmooth pulley for accessory drive belt tensioner
2006KiaMagentis2.7LV6N/A
2006KiaOptima2.7LV6N/ASmooth pulley for accessory drive belt tensioner
2006KiaSportage2.7LV6N/ASmooth pulley for accessory drive belt tensioner
2005HyundaiSanta Fe3.5LV6Air ConditioningSmooth pulley for accessory drive belt tensioner
2005HyundaiSanta Fe2.7LV6N/ASmooth pulley for accessory drive belt tensioner
2005HyundaiSonata2.7LV6N/ASmooth pulley for accessory drive belt tensioner
2005HyundaiTiburon2.7LV6N/ASmooth pulley for accessory drive belt tensioner
2005HyundaiTucson2.7LV6Water PumpSmooth pulley for accessory drive belt tensioner
2005HyundaiTucson2.7LV6N/ASmooth pulley for accessory drive belt tensioner
2005HyundaiXG3503.5LV6Air ConditioningSmooth pulley for accessory drive belt tensioner
2005KiaMagentis2.7LV6N/A
2005KiaOptima2.7LV6N/ASmooth pulley for accessory drive belt tensioner
2005KiaSportage2.7LV6N/ASmooth pulley for accessory drive belt tensioner
2004HyundaiSanta Fe3.5LV6Air ConditioningSmooth pulley for accessory drive belt tensioner
2004HyundaiSanta Fe2.7LV6N/ASmooth pulley for accessory drive belt tensioner
2004HyundaiSonata2.7LV6N/ASmooth pulley for accessory drive belt tensioner
2004HyundaiTiburon2.7LV6N/ASmooth pulley for accessory drive belt tensioner
2004HyundaiXG3503.5LV6Air ConditioningSmooth pulley for accessory drive belt tensioner
2004KiaMagentis2.7LV6N/A
2004KiaOptima2.7LV6N/ASmooth pulley for accessory drive belt tensioner
2003HyundaiSanta Fe3.5LV6Air ConditioningSmooth pulley for accessory drive belt tensioner
2003HyundaiSanta Fe2.7LV6N/ASmooth pulley for accessory drive belt tensioner
2003HyundaiSonata2.7LV6N/ASmooth pulley for accessory drive belt tensioner
2003HyundaiTiburon2.7LV6N/ASmooth pulley for accessory drive belt tensioner
2003HyundaiXG3503.5LV6Air ConditioningSmooth pulley for accessory drive belt tensioner
2003KiaMagentis2.7LV6N/A
2003KiaOptima2.7LV6N/ASmooth pulley for accessory drive belt tensioner
2002ChevroletCavalier2.2LL4N/ASmooth pulley for accessory drive belt tensioner
2002HyundaiSanta Fe2.7LV6N/ASmooth pulley for accessory drive belt tensioner
2002HyundaiSonata2.7LV6N/ASmooth pulley for accessory drive belt tensioner
2002HyundaiXG3503.5LV6Air ConditioningSmooth pulley for accessory drive belt tensioner
2002KiaMagentis2.7LV6N/A
2002KiaOptima2.7LV6N/ASmooth pulley for accessory drive belt tensioner
2002PontiacSunfire2.2LL4N/ASmooth pulley for accessory drive belt tensioner
2001ChevroletCavalier2.2LL4N/ASmooth pulley for accessory drive belt tensioner
2001HyundaiSanta Fe2.7LV6N/ASmooth pulley for accessory drive belt tensioner
2001HyundaiSonata2.5LV6N/ASmooth pulley for accessory drive belt tensioner
2001HyundaiXG3003.0LV6Air ConditioningSmooth pulley for accessory drive belt tensioner
2001KiaOptima2.5LV6N/A
2001PontiacSunfire2.2LL4N/ASmooth pulley for accessory drive belt tensioner
2000ChevroletCavalier2.2LL4N/ASmooth pulley for accessory drive belt tensioner
2000HyundaiSonata2.5LV6N/ASmooth pulley for accessory drive belt tensioner
2000PontiacSunfire2.2LL4N/ASmooth pulley for accessory drive belt tensioner
1999ChevroletCavalier2.2LL4N/ASmooth pulley for accessory drive belt tensioner
1999HyundaiSonata2.5LV6N/ASmooth pulley for accessory drive belt tensioner
1999PontiacSunfire2.2LL4N/ASmooth pulley for accessory drive belt tensioner
1998ChevroletCavalier2.2LL4N/ASmooth pulley for accessory drive belt tensioner
1998PontiacSunfire2.2LL4N/ASmooth pulley for accessory drive belt tensioner
1997ChevroletLumina3.4LV6N/ASmooth pulley for accessory drive belt tensioner
1997ChevroletLumina3.4LV6N/A
1997ChevroletMonte Carlo3.4LV6N/ASmooth pulley for accessory drive belt tensioner
1997ChevroletMonte Carlo3.4LV6N/A
1996ChevroletLumina3.4LV6N/ASmooth pulley for accessory drive belt tensioner
1996ChevroletLumina3.4LV6N/A
1996ChevroletMonte Carlo3.4LV6N/ASmooth pulley for accessory drive belt tensioner
1996ChevroletMonte Carlo3.4LV6N/A
1996OldsmobileCutlass Supreme3.4LV6N/ASmooth pulley for accessory drive belt tensioner
1996OldsmobileCutlass Supreme3.4LV6N/A
1996PontiacGrand Prix3.4LV6N/ASmooth pulley for accessory drive belt tensioner
1996PontiacGrand Prix3.4LV6N/A
1995ChevroletLumina3.4LV6N/ASmooth pulley for accessory drive belt tensioner
1995ChevroletLumina3.4LV6N/A
1995ChevroletMonte Carlo3.4LV6N/ASmooth pulley for accessory drive belt tensioner
1995ChevroletMonte Carlo3.4LV6N/A
1995OldsmobileCutlass Supreme3.4LV6N/ASmooth pulley for accessory drive belt tensioner
1995OldsmobileCutlass Supreme3.4LV6N/A
1995PontiacGrand Prix3.4LV6N/ASmooth pulley for accessory drive belt tensioner
1995PontiacGrand Prix3.4LV6N/A
1994ChevroletLumina3.4LV6N/ASmooth pulley for accessory drive belt tensioner
1994ChevroletLumina3.4LV6N/A
1994OldsmobileCutlass Supreme3.4LV6N/ASmooth pulley for accessory drive belt tensioner
1994OldsmobileCutlass Supreme3.4LV6N/A
1994PontiacGrand Prix3.4LV6N/ASmooth pulley for accessory drive belt tensioner
1994PontiacGrand Prix3.4LV6N/A
1993ChevroletLumina3.4LV6N/ASmooth pulley for accessory drive belt tensioner
1993ChevroletLumina3.4LV6N/A
1993FordTaurus3.0LV6N/ASmooth pulley for accessory drive belt tensioner
1993MercurySable3.0LV6N/ASmooth pulley for accessory drive belt tensioner
1993OldsmobileCutlass Supreme3.4LV6N/ASmooth pulley for accessory drive belt tensioner
1993OldsmobileCutlass Supreme3.4LV6N/A
1993PontiacGrand Prix3.4LV6N/ASmooth pulley for accessory drive belt tensioner
1993PontiacGrand Prix3.4LV6N/A
1992ChevroletLumina3.4LV6N/ASmooth pulley for accessory drive belt tensioner
1992ChevroletLumina3.4LV6N/A
1992FordProbe3.0LV6N/ASmooth pulley for accessory drive belt tensioner
1992OldsmobileCutlass Supreme3.4LV6N/ASmooth pulley for accessory drive belt tensioner
1992OldsmobileCutlass Supreme3.4LV6N/A
1992PontiacGrand Prix3.4LV6N/ASmooth pulley for accessory drive belt tensioner
1992PontiacGrand Prix3.4LV6N/A
1991BuickCentury3.3LV6N/ASmooth pulley for accessory drive belt tensioner
1991BuickCentury3.3LV6N/A
1991BuickSkylark3.3LV6N/ASmooth pulley for accessory drive belt tensioner
1991ChevroletLumina3.4LV6N/ASmooth pulley for accessory drive belt tensioner
1991ChevroletLumina3.4LV6N/A
1991FordProbe3.0LV6N/ASmooth pulley for accessory drive belt tensioner
1991OldsmobileCutlass Calais3.3LV6N/ASmooth pulley for accessory drive belt tensioner
1991OldsmobileCutlass Ciera3.3LV6N/ASmooth pulley for accessory drive belt tensioner
1991OldsmobileCutlass Ciera3.3LV6N/A
1991OldsmobileCutlass Cruiser3.3LV6N/ASmooth pulley for accessory drive belt tensioner
1991OldsmobileCutlass Supreme3.4LV6N/ASmooth pulley for accessory drive belt tensioner
1991OldsmobileCutlass Supreme3.4LV6N/A
1991PontiacGrand Prix3.4LV6N/ASmooth pulley for accessory drive belt tensioner
1991PontiacGrand Prix3.4LV6N/A
1990BuickCentury3.3LV6N/ASmooth pulley for accessory drive belt tensioner
1990BuickCentury3.3LV6N/A
1990BuickSkylark3.3LV6N/ASmooth pulley for accessory drive belt tensioner
1990FordProbe3.0LV6N/ASmooth pulley for accessory drive belt tensioner
1990OldsmobileCutlass Calais3.3LV6N/ASmooth pulley for accessory drive belt tensioner
1990OldsmobileCutlass Ciera3.3LV6N/ASmooth pulley for accessory drive belt tensioner
1990OldsmobileCutlass Ciera3.3LV6N/A
1990OldsmobileCutlass Cruiser3.3LV6N/ASmooth pulley for accessory drive belt tensioner
1989BuickCentury3.3LV6N/ASmooth pulley for accessory drive belt tensioner
1989BuickCentury3.3LV6N/A
1989BuickSkylark3.3LV6N/ASmooth pulley for accessory drive belt tensioner
1989OldsmobileCutlass Calais3.3LV6N/ASmooth pulley for accessory drive belt tensioner
1989OldsmobileCutlass Ciera3.3LV6N/ASmooth pulley for accessory drive belt tensioner
1989OldsmobileCutlass Ciera3.3LV6N/A
1989OldsmobileCutlass Cruiser3.3LV6N/ASmooth pulley for accessory drive belt tensioner

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

101275242312939800380174901989010E8DE6B209DA

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.