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Dorman 419-646 Accessory Drive Belt Tensioner Pulley - Air Conditioning or Water Pump
Reliable Accessory Drive Belt Tensioner Pulley for Select Vehicles
The Dorman 419-646 accessory drive belt tensioner pulley is designed to maintain proper tension on serpentine belts in various Buick, Chevrolet, Ford, Hyundai, Kia, Mercury, Oldsmobile, and Pontiac models. Engineered with durable plastic and precise dimensions, this pulley supports smooth belt operation and helps prevent premature wear.
- Constructed from durable black plastic for corrosion resistance
- Outside diameter of 83 mm and inside diameter of 17 mm
- Width options of 20 mm and 26.3 mm for specific fitment needs
- Single mounting hole for secure installation
- Designed for serpentine belt systems with one pulley bearing (12 mm width)
- Compatible with specific vehicle models including Buick Century, Chevrolet Cavalier, Ford Taurus, Hyundai Sonata, Kia Optima, and more
Detailed Product Description
The Dorman 419-646 accessory drive belt tensioner pulley is a specific fit component engineered to work with serpentine belt systems on a range of vehicles such as the Pontiac Grand Prix, Oldsmobile Cutlass Supreme, and Mercury Sable. Its black plastic construction offers resistance to environmental factors, while the precise outside diameter of 83 mm and inside diameter of 17 mm ensure proper alignment and tension. The pulley features a single mounting hole and a 12 mm wide bearing to provide smooth rotation and reduce belt wear. This part is designed to replace worn or damaged tensioner pulleys, restoring proper belt tension and preventing slippage or noise.
Common Applications and Issues Addressed
- Eliminates belt slippage caused by worn tensioner pulleys
- Prevents squealing noises from misaligned or damaged pulleys
- Restores proper serpentine belt tension for efficient accessory operation
- Reduces premature belt wear and extends belt life
- Ensures smooth operation of engine accessories such as alternators and power steering pumps
Installation Notes and Tips
When installing the Dorman 419-646 pulley, verify compatibility with your vehicle’s make and model, including Buick Century, Chevrolet Lumina, or Hyundai Santa Fe. Ensure the serpentine belt is properly routed and tensioned after installation. Use appropriate tools to remove the old pulley and avoid damaging the mounting surface. Inspect the belt for wear and replace if necessary to maintain optimal performance.
Quality Assurance and Warranty
Dorman parts are manufactured to meet or exceed OEM specifications, providing reliable performance and durability. The 419-646 accessory drive belt tensioner pulley undergoes quality checks to ensure proper fit and function. Please refer to Dorman’s warranty policy for coverage details.
| Brand | Dorman |
| Part Number | 419-646 |
| Material | Plastic |
| Color | Black |
| Inside Diameter | 17 |
| Groove Quantity | 0 |
| Width | 20 |
| Width | 26.3 |
| Outside Diameter | 83 |
| Mounting Hole Quantity | 1 |
| Belt Type | Serpentine |
| Package Contents | 1 idler pulley |
| Pulley Bearing Quantity | 1 |
| Pulley Bearing Width (mm) | 12 mm |
| Universal Or Specific Fit | Specific |
This part fits 137 vehicles. Search below:
| Year | Make | Model | Liters | Cylinders | Position | Notes |
|---|---|---|---|---|---|---|
| 2010 | Kia | Sportage | 2.7L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2009 | Hyundai | Tucson | 2.7L | V6 | Water Pump | Smooth pulley for accessory drive belt tensioner |
| 2009 | Hyundai | Tucson | 2.7L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2009 | Kia | Sportage | 2.7L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2008 | Hyundai | Tiburon | 2.7L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2008 | Hyundai | Tucson | 2.7L | V6 | Water Pump | Smooth pulley for accessory drive belt tensioner |
| 2008 | Hyundai | Tucson | 2.7L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2008 | Kia | Sportage | 2.7L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2007 | Hyundai | Santa Fe | 2.7L | V6 | N/A | |
| 2007 | Hyundai | Tiburon | 2.7L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2007 | Hyundai | Tucson | 2.7L | V6 | Water Pump | Smooth pulley for accessory drive belt tensioner |
| 2007 | Hyundai | Tucson | 2.7L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2007 | Kia | Sportage | 2.7L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2006 | Hyundai | Santa Fe | 3.5L | V6 | Air Conditioning | Smooth pulley for accessory drive belt tensioner |
| 2006 | Hyundai | Santa Fe | 2.7L | V6 | N/A | Smooth Pulley; To 2/15/06 |
| 2006 | Hyundai | Santa Fe | 2.7L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2006 | Hyundai | Tiburon | 2.7L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2006 | Hyundai | Tucson | 2.7L | V6 | Water Pump | Smooth pulley for accessory drive belt tensioner |
| 2006 | Hyundai | Tucson | 2.7L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2006 | Kia | Magentis | 2.7L | V6 | N/A | |
| 2006 | Kia | Optima | 2.7L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2006 | Kia | Sportage | 2.7L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2005 | Hyundai | Santa Fe | 3.5L | V6 | Air Conditioning | Smooth pulley for accessory drive belt tensioner |
| 2005 | Hyundai | Santa Fe | 2.7L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2005 | Hyundai | Sonata | 2.7L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2005 | Hyundai | Tiburon | 2.7L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2005 | Hyundai | Tucson | 2.7L | V6 | Water Pump | Smooth pulley for accessory drive belt tensioner |
| 2005 | Hyundai | Tucson | 2.7L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2005 | Hyundai | XG350 | 3.5L | V6 | Air Conditioning | Smooth pulley for accessory drive belt tensioner |
| 2005 | Kia | Magentis | 2.7L | V6 | N/A | |
| 2005 | Kia | Optima | 2.7L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2005 | Kia | Sportage | 2.7L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2004 | Hyundai | Santa Fe | 3.5L | V6 | Air Conditioning | Smooth pulley for accessory drive belt tensioner |
| 2004 | Hyundai | Santa Fe | 2.7L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2004 | Hyundai | Sonata | 2.7L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2004 | Hyundai | Tiburon | 2.7L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2004 | Hyundai | XG350 | 3.5L | V6 | Air Conditioning | Smooth pulley for accessory drive belt tensioner |
| 2004 | Kia | Magentis | 2.7L | V6 | N/A | |
| 2004 | Kia | Optima | 2.7L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2003 | Hyundai | Santa Fe | 3.5L | V6 | Air Conditioning | Smooth pulley for accessory drive belt tensioner |
| 2003 | Hyundai | Santa Fe | 2.7L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2003 | Hyundai | Sonata | 2.7L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2003 | Hyundai | Tiburon | 2.7L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2003 | Hyundai | XG350 | 3.5L | V6 | Air Conditioning | Smooth pulley for accessory drive belt tensioner |
| 2003 | Kia | Magentis | 2.7L | V6 | N/A | |
| 2003 | Kia | Optima | 2.7L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2002 | Chevrolet | Cavalier | 2.2L | L4 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2002 | Hyundai | Santa Fe | 2.7L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2002 | Hyundai | Sonata | 2.7L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2002 | Hyundai | XG350 | 3.5L | V6 | Air Conditioning | Smooth pulley for accessory drive belt tensioner |
| 2002 | Kia | Magentis | 2.7L | V6 | N/A | |
| 2002 | Kia | Optima | 2.7L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2002 | Pontiac | Sunfire | 2.2L | L4 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2001 | Chevrolet | Cavalier | 2.2L | L4 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2001 | Hyundai | Santa Fe | 2.7L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2001 | Hyundai | Sonata | 2.5L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2001 | Hyundai | XG300 | 3.0L | V6 | Air Conditioning | Smooth pulley for accessory drive belt tensioner |
| 2001 | Kia | Optima | 2.5L | V6 | N/A | |
| 2001 | Pontiac | Sunfire | 2.2L | L4 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2000 | Chevrolet | Cavalier | 2.2L | L4 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2000 | Hyundai | Sonata | 2.5L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 2000 | Pontiac | Sunfire | 2.2L | L4 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1999 | Chevrolet | Cavalier | 2.2L | L4 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1999 | Hyundai | Sonata | 2.5L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1999 | Pontiac | Sunfire | 2.2L | L4 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1998 | Chevrolet | Cavalier | 2.2L | L4 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1998 | Pontiac | Sunfire | 2.2L | L4 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1997 | Chevrolet | Lumina | 3.4L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1997 | Chevrolet | Lumina | 3.4L | V6 | N/A | |
| 1997 | Chevrolet | Monte Carlo | 3.4L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1997 | Chevrolet | Monte Carlo | 3.4L | V6 | N/A | |
| 1996 | Chevrolet | Lumina | 3.4L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1996 | Chevrolet | Lumina | 3.4L | V6 | N/A | |
| 1996 | Chevrolet | Monte Carlo | 3.4L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1996 | Chevrolet | Monte Carlo | 3.4L | V6 | N/A | |
| 1996 | Oldsmobile | Cutlass Supreme | 3.4L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1996 | Oldsmobile | Cutlass Supreme | 3.4L | V6 | N/A | |
| 1996 | Pontiac | Grand Prix | 3.4L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1996 | Pontiac | Grand Prix | 3.4L | V6 | N/A | |
| 1995 | Chevrolet | Lumina | 3.4L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1995 | Chevrolet | Lumina | 3.4L | V6 | N/A | |
| 1995 | Chevrolet | Monte Carlo | 3.4L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1995 | Chevrolet | Monte Carlo | 3.4L | V6 | N/A | |
| 1995 | Oldsmobile | Cutlass Supreme | 3.4L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1995 | Oldsmobile | Cutlass Supreme | 3.4L | V6 | N/A | |
| 1995 | Pontiac | Grand Prix | 3.4L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1995 | Pontiac | Grand Prix | 3.4L | V6 | N/A | |
| 1994 | Chevrolet | Lumina | 3.4L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1994 | Chevrolet | Lumina | 3.4L | V6 | N/A | |
| 1994 | Oldsmobile | Cutlass Supreme | 3.4L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1994 | Oldsmobile | Cutlass Supreme | 3.4L | V6 | N/A | |
| 1994 | Pontiac | Grand Prix | 3.4L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1994 | Pontiac | Grand Prix | 3.4L | V6 | N/A | |
| 1993 | Chevrolet | Lumina | 3.4L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1993 | Chevrolet | Lumina | 3.4L | V6 | N/A | |
| 1993 | Ford | Taurus | 3.0L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1993 | Mercury | Sable | 3.0L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1993 | Oldsmobile | Cutlass Supreme | 3.4L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1993 | Oldsmobile | Cutlass Supreme | 3.4L | V6 | N/A | |
| 1993 | Pontiac | Grand Prix | 3.4L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1993 | Pontiac | Grand Prix | 3.4L | V6 | N/A | |
| 1992 | Chevrolet | Lumina | 3.4L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1992 | Chevrolet | Lumina | 3.4L | V6 | N/A | |
| 1992 | Ford | Probe | 3.0L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1992 | Oldsmobile | Cutlass Supreme | 3.4L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1992 | Oldsmobile | Cutlass Supreme | 3.4L | V6 | N/A | |
| 1992 | Pontiac | Grand Prix | 3.4L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1992 | Pontiac | Grand Prix | 3.4L | V6 | N/A | |
| 1991 | Buick | Century | 3.3L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1991 | Buick | Century | 3.3L | V6 | N/A | |
| 1991 | Buick | Skylark | 3.3L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1991 | Chevrolet | Lumina | 3.4L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1991 | Chevrolet | Lumina | 3.4L | V6 | N/A | |
| 1991 | Ford | Probe | 3.0L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1991 | Oldsmobile | Cutlass Calais | 3.3L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1991 | Oldsmobile | Cutlass Ciera | 3.3L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1991 | Oldsmobile | Cutlass Ciera | 3.3L | V6 | N/A | |
| 1991 | Oldsmobile | Cutlass Cruiser | 3.3L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1991 | Oldsmobile | Cutlass Supreme | 3.4L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1991 | Oldsmobile | Cutlass Supreme | 3.4L | V6 | N/A | |
| 1991 | Pontiac | Grand Prix | 3.4L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1991 | Pontiac | Grand Prix | 3.4L | V6 | N/A | |
| 1990 | Buick | Century | 3.3L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1990 | Buick | Century | 3.3L | V6 | N/A | |
| 1990 | Buick | Skylark | 3.3L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1990 | Ford | Probe | 3.0L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1990 | Oldsmobile | Cutlass Calais | 3.3L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1990 | Oldsmobile | Cutlass Ciera | 3.3L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1990 | Oldsmobile | Cutlass Ciera | 3.3L | V6 | N/A | |
| 1990 | Oldsmobile | Cutlass Cruiser | 3.3L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1989 | Buick | Century | 3.3L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1989 | Buick | Century | 3.3L | V6 | N/A | |
| 1989 | Buick | Skylark | 3.3L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1989 | Oldsmobile | Cutlass Calais | 3.3L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1989 | Oldsmobile | Cutlass Ciera | 3.3L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
| 1989 | Oldsmobile | Cutlass Ciera | 3.3L | V6 | N/A | |
| 1989 | Oldsmobile | Cutlass Cruiser | 3.3L | V6 | N/A | Smooth pulley for accessory drive belt tensioner |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.