HomeTools and Equipment > Hand ToolsDorman 42025 Spark Plug Thread Repair Kit
Part #: 42025

Dorman 42025 Spark Plug Thread Repair Kit

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128 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
Fitment: Ford and Lincoln, E-150, E-250, E-350 Super Duty, Lobo, Mustang, E-150 Club Wagon, E-350 Club Wagon, Excursion, Navigator, Expedition, F-150 Heritage, F-250 Super Duty, F-350 Super Duty, F-150, Blackwood, E-150 Econoline, E-150 Econoline Club Wagon, E-250 Econoline, E-350 Econoline Club Wagon, F-250, and E-350 Econoline
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Dorman 42025 Spark Plug Thread Repair Kit

Restore damaged spark plug threads with the Dorman 42025 spark plug thread repair kit. Built with a coated steel insert and a flanged design, it provides a direct repair solution for stripped spark plug threads on select Ford and Lincoln applications.

Key Features

  • Designed for spark plug thread repair on specified vehicles
  • 5/8-18 nominal insert thread size with spark plug thread type
  • Steel insert with coated finish for added durability
  • Flanged insert design for secure seating
  • Clockwise thread direction
  • Medium insert reach for the listed cylinder head applications
  • Compatible with 1997-2008 Ford and Lincoln vehicles in the fitment list

Detailed Description

The Dorman 42025 is a cylinder head repair kit made to replace stripped spark plug threads in select Ford and Lincoln engines. It is engineered around a steel, coated insert with a flanged profile and clockwise thread direction, helping restore the spark plug mounting surface without changing the original application requirements. This part number is commonly searched for Ford F-150, Ford Expedition, and Lincoln Navigator spark plug thread repair needs, as well as other listed E-Series and Super Duty applications. If you are sourcing Dorman 42025 for a Ford F-250 Super Duty or Ford Mustang repair, verify the engine and cylinder head details against the fitment list before service.

What It Helps Fix

  • Stripped spark plug threads in the cylinder head
  • Damaged spark plug seating surfaces
  • Thread wear from repeated plug removal and installation
  • Loss of spark plug retention caused by thread failure
  • Repair needs on select Ford and Lincoln spark plug thread applications

Installation Notes and Tips

Confirm the cylinder head thread size and spark plug application before beginning repair. This kit does not include corresponding drill bits, taps, or an insert tool, so the correct service tools must be sourced separately. Follow the vehicle service procedure for thread repair, clean the bore thoroughly, and inspect the spark plug seat after installation. Use the fitment list to confirm the exact year and model, including Ford E-150, E-250, E-350 Super Duty, F-150, F-250 Super Duty, F-350 Super Duty, Expedition, Mustang, Excursion, and Lincoln Navigator applications.

Quality Assurance

Dorman designs this repair kit with quality components for reliable performance and durability in the specified applications. This part cross-references Monroe Shocks & Struts (e.g., 172286, 182286) for the same application.

BrandDorman
Part Number42025
Color CodedNo
Corresponding Counterbore IncludedNo
Corresponding Drill Bits IncludedNo
Corresponding Taps IncludedNo
Insert FinishCoated
Insert MaterialSteel
Insert ReachMedium
Insert Thread TypeSpark Plug
Insert Tool IncludedNo
Insert TypeFlanged
Mechanically LockingNo
Metric or InchInch
Nominal Insert Thread Sizes5/8-18
Package Contents1 Cylinder Head Repair Kit
Thread DirectionClockwise

This part fits 128 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
2008FordE-1505.4LV8N/A
2008FordE-2505.4LV8N/A
2008FordE-350 Super Duty5.4LV8N/A
2008FordMustang5.4LV8N/A
2007FordE-1505.4LV8N/A
2007FordE-2505.4LV8N/A
2007FordE-350 Super Duty5.4LV8N/A
2007FordMustang5.4LV8N/A
2006FordE-1505.4LV8N/A
2006FordE-2505.4LV8N/A
2006FordE-350 Super Duty5.4LV8N/A
2005FordE-1505.4LV8N/A
2005FordE-150 Club Wagon5.4LV8N/A
2005FordE-2505.4LV8N/A
2005FordE-350 Club Wagon5.4LV8N/A
2005FordE-350 Super Duty5.4LV8N/A
2005FordExcursion5.4LV8N/A
2005LincolnNavigator5.4LV8N/A
2004FordE-1505.4LV8N/A
2004FordE-150 Club Wagon5.4LV8N/A
2004FordE-2505.4LV8N/A
2004FordE-350 Club Wagon5.4LV8N/A
2004FordE-350 Super Duty5.4LV8N/A
2004FordE-350 Super Duty6.8LV10N/A
2004FordExcursion5.4LV8N/A
2004FordExcursion6.8LV10N/A
2004FordExpedition5.4LV8N/A
2004FordF-150 Heritage5.4LV8N/A
2004FordF-250 Super Duty5.4LV8N/A
2004FordF-250 Super Duty6.8LV10N/A
2004FordF-350 Super Duty5.4LV8N/A
2004FordF-350 Super Duty6.8LV10N/A
2004LincolnNavigator5.4LV8N/A
2003FordE-1505.4LV8N/A
2003FordE-150 Club Wagon5.4LV8N/A
2003FordE-2505.4LV8N/A
2003FordE-350 Club Wagon5.4LV8N/A
2003FordE-350 Club Wagon6.8LV10N/A
2003FordExcursion5.4LV8N/A
2003FordExcursion6.8LV10N/A
2003FordExpedition5.4LV8N/A
2003FordF-1505.4LV8N/A
2003FordF-250 Super Duty5.4LV8N/A
2003FordF-250 Super Duty6.8LV10N/A
2003FordF-350 Super Duty5.4LV8N/A
2003FordF-350 Super Duty6.8LV10N/A
2003LincolnBlackwood5.4LV8N/A
2003LincolnNavigator5.4LV8N/A
2002FordE-150 Econoline5.4LV8N/A
2002FordE-150 Econoline Club Wagon5.4LV8N/A
2002FordE-250 Econoline5.4LV8N/A
2002FordE-350 Econoline Club Wagon5.4LV8N/A
2002FordE-350 Econoline Club Wagon6.8LV10N/A
2002FordExcursion5.4LV8N/A
2002FordExcursion6.8LV10N/A
2002FordExpedition5.4LV8N/A
2002FordF-1505.4LV8N/A
2002FordF-250 Super Duty5.4LV8N/A
2002FordF-250 Super Duty6.8LV10N/A
2002FordF-350 Super Duty5.4LV8N/A
2002FordF-350 Super Duty6.8LV10N/A
2002LincolnBlackwood5.4LV8N/A
2002LincolnNavigator5.4LV8N/A
2001FordE-150 Econoline5.4LV8N/A
2001FordE-150 Econoline Club Wagon5.4LV8N/A
2001FordE-250 Econoline5.4LV8N/A
2001FordE-350 Econoline Club Wagon5.4LV8N/A
2001FordE-350 Econoline Club Wagon6.8LV10N/A
2001FordExcursion5.4LV8N/A
2001FordExcursion6.8LV10N/A
2001FordExpedition5.4LV8N/A
2001FordF-1505.4LV8N/A
2001FordF-250 Super Duty5.4LV8N/A
2001FordF-250 Super Duty6.8LV10N/A
2001FordF-350 Super Duty5.4LV8N/A
2001FordF-350 Super Duty6.8LV10N/A
2001LincolnNavigator5.4LV8N/A
2000FordE-150 Econoline5.4LV8N/A
2000FordE-150 Econoline Club Wagon5.4LV8N/A
2000FordE-250 Econoline5.4LV8N/A
2000FordE-350 Econoline Club Wagon5.4LV8N/A
2000FordE-350 Econoline Club Wagon6.8LV10N/A
2000FordE-350 Super Duty5.4LV8N/A
2000FordExcursion5.4LV8N/A
2000FordExcursion6.8LV10N/A
2000FordExpedition5.4LV8N/A
2000FordF-1505.4LV8N/A
2000FordF-250 Super Duty5.4LV8N/A
2000FordF-250 Super Duty6.8LV10N/A
2000FordF-350 Super Duty5.4LV8N/A
2000FordF-350 Super Duty6.8LV10N/A
2000FordMustang5.4LV8N/A
2000LincolnNavigator5.4LV8N/A
1999FordE-150 Econoline5.4LV8N/A
1999FordE-150 Econoline Club Wagon5.4LV8N/A
1999FordE-250 Econoline5.4LV8N/A
1999FordE-350 Econoline Club Wagon5.4LV8N/A
1999FordE-350 Econoline Club Wagon6.8LV10N/A
1999FordE-350 Super Duty5.4LV8N/A
1999FordExpedition5.4LV8N/A
1999FordF-1505.4LV8N/A
1999FordF-2505.4LV8N/A
1999FordF-250 Super Duty5.4LV8N/A
1999FordF-250 Super Duty6.8LV10N/A
1999FordF-350 Super Duty5.4LV8N/A
1999FordF-350 Super Duty6.8LV10N/A
1999LincolnNavigator5.4LV8N/A
1998FordE-150 Econoline5.4LV8N/A
1998FordE-150 Econoline Club Wagon5.4LV8N/A
1998FordE-250 Econoline5.4LV8N/A
1998FordE-350 Econoline5.4LV8N/A
1998FordE-350 Econoline6.8LV10N/A
1998FordE-350 Econoline Club Wagon5.4LV8N/A
1998FordE-350 Econoline Club Wagon6.8LV10N/A
1998FordExpedition5.4LV8N/A
1998FordF-1505.4LV8N/A
1998FordF-2505.4LV8N/A
1998LincolnNavigator5.4LV8N/A
1997FordE-150 Econoline5.4LV8N/A
1997FordE-150 Econoline Club Wagon5.4LV8N/A
1997FordE-250 Econoline5.4LV8N/A
1997FordE-350 Econoline5.4LV8N/A
1997FordE-350 Econoline6.8LV10N/A
1997FordE-350 Econoline Club Wagon5.4LV8N/A
1997FordE-350 Econoline Club Wagon6.8LV10N/A
1997FordExpedition5.4LV8N/A
1997FordF-1505.4LV8N/A
1997FordF-2505.4LV8N/A

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.