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Dorman 42025 Spark Plug Thread Repair Kit
Dorman 42025 Spark Plug Thread Repair Kit
Restore damaged spark plug threads with the Dorman 42025 spark plug thread repair kit. Built with a coated steel insert and a flanged design, it provides a direct repair solution for stripped spark plug threads on select Ford and Lincoln applications.
Key Features
- Designed for spark plug thread repair on specified vehicles
- 5/8-18 nominal insert thread size with spark plug thread type
- Steel insert with coated finish for added durability
- Flanged insert design for secure seating
- Clockwise thread direction
- Medium insert reach for the listed cylinder head applications
- Compatible with 1997-2008 Ford and Lincoln vehicles in the fitment list
Detailed Description
The Dorman 42025 is a cylinder head repair kit made to replace stripped spark plug threads in select Ford and Lincoln engines. It is engineered around a steel, coated insert with a flanged profile and clockwise thread direction, helping restore the spark plug mounting surface without changing the original application requirements. This part number is commonly searched for Ford F-150, Ford Expedition, and Lincoln Navigator spark plug thread repair needs, as well as other listed E-Series and Super Duty applications. If you are sourcing Dorman 42025 for a Ford F-250 Super Duty or Ford Mustang repair, verify the engine and cylinder head details against the fitment list before service.
What It Helps Fix
- Stripped spark plug threads in the cylinder head
- Damaged spark plug seating surfaces
- Thread wear from repeated plug removal and installation
- Loss of spark plug retention caused by thread failure
- Repair needs on select Ford and Lincoln spark plug thread applications
Installation Notes and Tips
Confirm the cylinder head thread size and spark plug application before beginning repair. This kit does not include corresponding drill bits, taps, or an insert tool, so the correct service tools must be sourced separately. Follow the vehicle service procedure for thread repair, clean the bore thoroughly, and inspect the spark plug seat after installation. Use the fitment list to confirm the exact year and model, including Ford E-150, E-250, E-350 Super Duty, F-150, F-250 Super Duty, F-350 Super Duty, Expedition, Mustang, Excursion, and Lincoln Navigator applications.
Quality Assurance
Dorman designs this repair kit with quality components for reliable performance and durability in the specified applications. This part cross-references Monroe Shocks & Struts (e.g., 172286, 182286) for the same application.
| Brand | Dorman |
|---|---|
| Part Number | 42025 |
| Color Coded | No |
| Corresponding Counterbore Included | No |
| Corresponding Drill Bits Included | No |
| Corresponding Taps Included | No |
| Insert Finish | Coated |
| Insert Material | Steel |
| Insert Reach | Medium |
| Insert Thread Type | Spark Plug |
| Insert Tool Included | No |
| Insert Type | Flanged |
| Mechanically Locking | No |
| Metric or Inch | Inch |
| Nominal Insert Thread Sizes | 5/8-18 |
| Package Contents | 1 Cylinder Head Repair Kit |
| Thread Direction | Clockwise |
This part fits 128 vehicles. Search below:
| Year | Make | Model | Liters | Cylinders | Position | Notes |
|---|---|---|---|---|---|---|
| 2008 | Ford | E-150 | 5.4L | V8 | N/A | |
| 2008 | Ford | E-250 | 5.4L | V8 | N/A | |
| 2008 | Ford | E-350 Super Duty | 5.4L | V8 | N/A | |
| 2008 | Ford | Mustang | 5.4L | V8 | N/A | |
| 2007 | Ford | E-150 | 5.4L | V8 | N/A | |
| 2007 | Ford | E-250 | 5.4L | V8 | N/A | |
| 2007 | Ford | E-350 Super Duty | 5.4L | V8 | N/A | |
| 2007 | Ford | Mustang | 5.4L | V8 | N/A | |
| 2006 | Ford | E-150 | 5.4L | V8 | N/A | |
| 2006 | Ford | E-250 | 5.4L | V8 | N/A | |
| 2006 | Ford | E-350 Super Duty | 5.4L | V8 | N/A | |
| 2005 | Ford | E-150 | 5.4L | V8 | N/A | |
| 2005 | Ford | E-150 Club Wagon | 5.4L | V8 | N/A | |
| 2005 | Ford | E-250 | 5.4L | V8 | N/A | |
| 2005 | Ford | E-350 Club Wagon | 5.4L | V8 | N/A | |
| 2005 | Ford | E-350 Super Duty | 5.4L | V8 | N/A | |
| 2005 | Ford | Excursion | 5.4L | V8 | N/A | |
| 2005 | Lincoln | Navigator | 5.4L | V8 | N/A | |
| 2004 | Ford | E-150 | 5.4L | V8 | N/A | |
| 2004 | Ford | E-150 Club Wagon | 5.4L | V8 | N/A | |
| 2004 | Ford | E-250 | 5.4L | V8 | N/A | |
| 2004 | Ford | E-350 Club Wagon | 5.4L | V8 | N/A | |
| 2004 | Ford | E-350 Super Duty | 5.4L | V8 | N/A | |
| 2004 | Ford | E-350 Super Duty | 6.8L | V10 | N/A | |
| 2004 | Ford | Excursion | 5.4L | V8 | N/A | |
| 2004 | Ford | Excursion | 6.8L | V10 | N/A | |
| 2004 | Ford | Expedition | 5.4L | V8 | N/A | |
| 2004 | Ford | F-150 Heritage | 5.4L | V8 | N/A | |
| 2004 | Ford | F-250 Super Duty | 5.4L | V8 | N/A | |
| 2004 | Ford | F-250 Super Duty | 6.8L | V10 | N/A | |
| 2004 | Ford | F-350 Super Duty | 5.4L | V8 | N/A | |
| 2004 | Ford | F-350 Super Duty | 6.8L | V10 | N/A | |
| 2004 | Lincoln | Navigator | 5.4L | V8 | N/A | |
| 2003 | Ford | E-150 | 5.4L | V8 | N/A | |
| 2003 | Ford | E-150 Club Wagon | 5.4L | V8 | N/A | |
| 2003 | Ford | E-250 | 5.4L | V8 | N/A | |
| 2003 | Ford | E-350 Club Wagon | 5.4L | V8 | N/A | |
| 2003 | Ford | E-350 Club Wagon | 6.8L | V10 | N/A | |
| 2003 | Ford | Excursion | 5.4L | V8 | N/A | |
| 2003 | Ford | Excursion | 6.8L | V10 | N/A | |
| 2003 | Ford | Expedition | 5.4L | V8 | N/A | |
| 2003 | Ford | F-150 | 5.4L | V8 | N/A | |
| 2003 | Ford | F-250 Super Duty | 5.4L | V8 | N/A | |
| 2003 | Ford | F-250 Super Duty | 6.8L | V10 | N/A | |
| 2003 | Ford | F-350 Super Duty | 5.4L | V8 | N/A | |
| 2003 | Ford | F-350 Super Duty | 6.8L | V10 | N/A | |
| 2003 | Lincoln | Blackwood | 5.4L | V8 | N/A | |
| 2003 | Lincoln | Navigator | 5.4L | V8 | N/A | |
| 2002 | Ford | E-150 Econoline | 5.4L | V8 | N/A | |
| 2002 | Ford | E-150 Econoline Club Wagon | 5.4L | V8 | N/A | |
| 2002 | Ford | E-250 Econoline | 5.4L | V8 | N/A | |
| 2002 | Ford | E-350 Econoline Club Wagon | 5.4L | V8 | N/A | |
| 2002 | Ford | E-350 Econoline Club Wagon | 6.8L | V10 | N/A | |
| 2002 | Ford | Excursion | 5.4L | V8 | N/A | |
| 2002 | Ford | Excursion | 6.8L | V10 | N/A | |
| 2002 | Ford | Expedition | 5.4L | V8 | N/A | |
| 2002 | Ford | F-150 | 5.4L | V8 | N/A | |
| 2002 | Ford | F-250 Super Duty | 5.4L | V8 | N/A | |
| 2002 | Ford | F-250 Super Duty | 6.8L | V10 | N/A | |
| 2002 | Ford | F-350 Super Duty | 5.4L | V8 | N/A | |
| 2002 | Ford | F-350 Super Duty | 6.8L | V10 | N/A | |
| 2002 | Lincoln | Blackwood | 5.4L | V8 | N/A | |
| 2002 | Lincoln | Navigator | 5.4L | V8 | N/A | |
| 2001 | Ford | E-150 Econoline | 5.4L | V8 | N/A | |
| 2001 | Ford | E-150 Econoline Club Wagon | 5.4L | V8 | N/A | |
| 2001 | Ford | E-250 Econoline | 5.4L | V8 | N/A | |
| 2001 | Ford | E-350 Econoline Club Wagon | 5.4L | V8 | N/A | |
| 2001 | Ford | E-350 Econoline Club Wagon | 6.8L | V10 | N/A | |
| 2001 | Ford | Excursion | 5.4L | V8 | N/A | |
| 2001 | Ford | Excursion | 6.8L | V10 | N/A | |
| 2001 | Ford | Expedition | 5.4L | V8 | N/A | |
| 2001 | Ford | F-150 | 5.4L | V8 | N/A | |
| 2001 | Ford | F-250 Super Duty | 5.4L | V8 | N/A | |
| 2001 | Ford | F-250 Super Duty | 6.8L | V10 | N/A | |
| 2001 | Ford | F-350 Super Duty | 5.4L | V8 | N/A | |
| 2001 | Ford | F-350 Super Duty | 6.8L | V10 | N/A | |
| 2001 | Lincoln | Navigator | 5.4L | V8 | N/A | |
| 2000 | Ford | E-150 Econoline | 5.4L | V8 | N/A | |
| 2000 | Ford | E-150 Econoline Club Wagon | 5.4L | V8 | N/A | |
| 2000 | Ford | E-250 Econoline | 5.4L | V8 | N/A | |
| 2000 | Ford | E-350 Econoline Club Wagon | 5.4L | V8 | N/A | |
| 2000 | Ford | E-350 Econoline Club Wagon | 6.8L | V10 | N/A | |
| 2000 | Ford | E-350 Super Duty | 5.4L | V8 | N/A | |
| 2000 | Ford | Excursion | 5.4L | V8 | N/A | |
| 2000 | Ford | Excursion | 6.8L | V10 | N/A | |
| 2000 | Ford | Expedition | 5.4L | V8 | N/A | |
| 2000 | Ford | F-150 | 5.4L | V8 | N/A | |
| 2000 | Ford | F-250 Super Duty | 5.4L | V8 | N/A | |
| 2000 | Ford | F-250 Super Duty | 6.8L | V10 | N/A | |
| 2000 | Ford | F-350 Super Duty | 5.4L | V8 | N/A | |
| 2000 | Ford | F-350 Super Duty | 6.8L | V10 | N/A | |
| 2000 | Ford | Mustang | 5.4L | V8 | N/A | |
| 2000 | Lincoln | Navigator | 5.4L | V8 | N/A | |
| 1999 | Ford | E-150 Econoline | 5.4L | V8 | N/A | |
| 1999 | Ford | E-150 Econoline Club Wagon | 5.4L | V8 | N/A | |
| 1999 | Ford | E-250 Econoline | 5.4L | V8 | N/A | |
| 1999 | Ford | E-350 Econoline Club Wagon | 5.4L | V8 | N/A | |
| 1999 | Ford | E-350 Econoline Club Wagon | 6.8L | V10 | N/A | |
| 1999 | Ford | E-350 Super Duty | 5.4L | V8 | N/A | |
| 1999 | Ford | Expedition | 5.4L | V8 | N/A | |
| 1999 | Ford | F-150 | 5.4L | V8 | N/A | |
| 1999 | Ford | F-250 | 5.4L | V8 | N/A | |
| 1999 | Ford | F-250 Super Duty | 5.4L | V8 | N/A | |
| 1999 | Ford | F-250 Super Duty | 6.8L | V10 | N/A | |
| 1999 | Ford | F-350 Super Duty | 5.4L | V8 | N/A | |
| 1999 | Ford | F-350 Super Duty | 6.8L | V10 | N/A | |
| 1999 | Lincoln | Navigator | 5.4L | V8 | N/A | |
| 1998 | Ford | E-150 Econoline | 5.4L | V8 | N/A | |
| 1998 | Ford | E-150 Econoline Club Wagon | 5.4L | V8 | N/A | |
| 1998 | Ford | E-250 Econoline | 5.4L | V8 | N/A | |
| 1998 | Ford | E-350 Econoline | 5.4L | V8 | N/A | |
| 1998 | Ford | E-350 Econoline | 6.8L | V10 | N/A | |
| 1998 | Ford | E-350 Econoline Club Wagon | 5.4L | V8 | N/A | |
| 1998 | Ford | E-350 Econoline Club Wagon | 6.8L | V10 | N/A | |
| 1998 | Ford | Expedition | 5.4L | V8 | N/A | |
| 1998 | Ford | F-150 | 5.4L | V8 | N/A | |
| 1998 | Ford | F-250 | 5.4L | V8 | N/A | |
| 1998 | Lincoln | Navigator | 5.4L | V8 | N/A | |
| 1997 | Ford | E-150 Econoline | 5.4L | V8 | N/A | |
| 1997 | Ford | E-150 Econoline Club Wagon | 5.4L | V8 | N/A | |
| 1997 | Ford | E-250 Econoline | 5.4L | V8 | N/A | |
| 1997 | Ford | E-350 Econoline | 5.4L | V8 | N/A | |
| 1997 | Ford | E-350 Econoline | 6.8L | V10 | N/A | |
| 1997 | Ford | E-350 Econoline Club Wagon | 5.4L | V8 | N/A | |
| 1997 | Ford | E-350 Econoline Club Wagon | 6.8L | V10 | N/A | |
| 1997 | Ford | Expedition | 5.4L | V8 | N/A | |
| 1997 | Ford | F-150 | 5.4L | V8 | N/A | |
| 1997 | Ford | F-250 | 5.4L | V8 | N/A |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.