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Dorman 520-546 Suspension Control Arm and Ball Joint Assembly - Front Right Lower
Dorman 520-546 Front Right Lower Control Arm
Dorman 520-546 is a direct replacement suspension control arm and ball joint assembly for specific Volvo applications. It is built for the front right lower position and is engineered to restore smooth ride quality, directional stability, and predictable steering response.
Key Features
- Direct replacement for the original equipment control arm and ball joint assembly
- Fits front right lower suspension applications on select Volvo C30, C70, S40, and V50 models
- Steel control arm construction with black finish
- Ball joint is installed and pre-greased
- Rubber bushings included for OE-style suspension isolation
- Bolt-in ball joint mounting with pinch-style stud design
- Mounting hardware included
Detailed Description
This Dorman suspension control arm assembly is built for drivers servicing the front right lower suspension on 2004-2007 Volvo S40, 2005-2007 Volvo V50, 2006-2007 Volvo C70, 2006-2007 Volvo S40, and 2007 Volvo C30 and C70 applications with the listed chassis and ball stud requirements. The Dorman 520-546 combines the control arm, installed ball joint, and bushings into one replacement unit to simplify suspension repair and help restore factory-like handling characteristics. It cross-references Monroe Shocks & Struts 172286 and MOOG Chassis Products RK620596 for the same application.
What It Helps Address
- Front-end clunking or looseness from worn suspension joints
- Uneven steering feel caused by worn control arm bushings
- Directional instability during braking or lane changes
- Excessive suspension play at the front right lower corner
- Handling changes caused by a fatigued OE-style control arm assembly
Installation Notes and Tips
Verify chassis number and ball stud diameter before ordering, since some listed Volvo applications require specific chassis cutoffs and a 15 mm ball stud. This assembly is not adjustable and uses a bolt-in ball joint mounting style with a pinch-type stud. Confirm the mounting hole diameter and suspension position against the vehicle before installation. Professional alignment is recommended after replacement of any control arm assembly.
Quality Assurance
Dorman uses an industry-leading evaluation process for this control arm and ball joint assembly to help deliver consistent fit, ride quality, and suspension dynamics. The steel construction, installed ball joint, and included rubber bushings are selected to match the needs of light-duty suspension service on the specified Volvo models.
| Brand | Dorman |
|---|---|
| Part Number | 520-546 |
| Adjustable | No |
| Ball Joint Included | Yes |
| Ball Joint Installed | Yes |
| Ball Joint Mounting Type | Bolt In |
| Ball Joint Stud Type | Pinch |
| Ball Joint Thread Diameter | 14 |
| Bushing Material | Rubber |
| Bushings Included | Yes |
| Control Arm Color | Black |
| Control Arm Material | Steel |
| Control Arm Maximum Length | 237 |
| Control Arm Maximum Width | 288.5 |
| Control Arm Type | Casting/Forged |
| Grade Type | Regular |
| Grease Fitting Included | No |
| Mounting Hardware Included | Yes |
| Mounting Hole Diameter | 12.3 mm |
| Mounting Hole Quantity | 1 |
| Package Contents | Control Arm and Ball Joint Assembly |
| Pre-Greased | Yes |
| Suspension Grade Type | Light |
This part fits 11 vehicles. Search below:
| Year | Make | Model | Liters | Cylinders | Position | Notes |
|---|---|---|---|---|---|---|
| 2007 | Volvo | C30 | Front Right Lower | To Chassis No. 260; 15 mm Ball Stud | ||
| 2007 | Volvo | C70 | Front Right Lower | To Chassis No. 2742; 15 mm Ball Stud | ||
| 2007 | Volvo | S40 | Front Right Lower | To Chassis No. 209290; 15 mm Ball Stud | ||
| 2007 | Volvo | V50 | Front Right Lower | To Chassis No. 214682; 15 mm Ball Stud | ||
| 2006 | Volvo | C70 | Front Right Lower | 15 mm Ball Stud | ||
| 2006 | Volvo | S40 | Front Right Lower | 15 mm Ball Stud | ||
| 2006 | Volvo | V50 | Front Right Lower | 15 mm Ball Stud | ||
| 2005 | Volvo | S40 | Front Right Lower | |||
| 2005 | Volvo | V50 | Front Right Lower | |||
| 2004 | Volvo | S40 | 2.4L | L5 | Front Right Lower | |
| 2004 | Volvo | S40 | 2.5L | L5 | Front Right Lower |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.