OE Quality
60-Day Returns

Dorman 522-516 Suspension Control Arm and Ball Joint Assembly - Front Right Lower
Dorman 522-516 Control Arm Assembly
Dorman 522-516 is a direct replacement suspension control arm and ball joint assembly for specific Honda Insight applications. It is built for the front right lower position on 2000-2006 Honda Insight models and is engineered to support smooth ride quality, directional stability, and predictable handling.
Key Features
- Direct replacement for the original equipment control arm and ball joint assembly
- Fits 2000-2006 Honda Insight, front right lower
- Pre-greased for immediate service
- Aluminum control arm construction with black finish
- Ball joint is included and installed
- Rubber bushings included
- Press-in ball joint mounting with threaded stud design
- Mounting hardware included
Detailed Description
This suspension control arm assembly is built to match the original layout used on the Honda Insight front suspension. The aluminum casting/forged arm, rubber bushings, and pre-installed ball joint help restore proper suspension geometry and steering response. Dorman 522-516 is a practical OE-style replacement for drivers servicing a 2000-2006 Honda Insight, front right lower position, when the original arm shows wear, looseness, or corrosion.
This part cross-references Beck/Arnley 102-7609 and Delphi TC7215 for the same application. It also aligns with other listed interchange references for the Honda Insight platform, including Dorman 522-516 as the direct replacement part number.
What It Helps Fix
- Front-end clunking or knocking from worn suspension joints
- Loose or imprecise steering feel
- Uneven tire wear caused by suspension play
- Directional instability during braking or cornering
- Ride quality issues from deteriorated bushings or ball joint wear
Installation Notes and Tips
Install this assembly in the front right lower position on compatible Honda Insight models. Because the ball joint is installed and the unit is pre-greased, it is ready for suspension service once the old component is removed and the mounting points are inspected. Verify alignment after installation, and confirm all fasteners are torqued to the vehicle manufacturer’s specifications.
Quality Assurance
Dorman uses an industry-focused evaluation process to verify fit, function, and suspension performance characteristics. That process helps ensure the replacement arm supports the ride quality, stability, and handling behavior expected from the original equipment design.
| Brand | Dorman |
|---|---|
| Part Number | 522-516 |
| Pre-Greased | Yes |
| Grease Fitting Included | No |
| Suspension Grade Type | Light |
| Bushings Included | Yes |
| Ball Joint Mounting Type | Press in |
| Ball Joint Stud Type | Threaded |
| Control Arm Material | Aluminum |
| Mounting Hardware Included | Yes |
| Mounting Hole Quantity | 1 |
| Adjustable | No |
| Control Arm Maximum Width | 288.5 |
| Control Arm Color | Black |
| Ball Joint Thread Diameter | 14 |
| Control Arm Maximum Length | 237 |
| Bushing Material | Rubber |
| Ball Joint Included | Yes |
| Ball Joint Installed | Yes |
| Control Arm Type | Casting/forged |
| Grade Type | Regular |
| Mounting Hole Diameter | 12.3 mm |
| Package Contents | Control arm and ball joint assembly |
This part fits 7 vehicles. Search below:
| Year | Make | Model | Position | Notes |
|---|---|---|---|---|
| 2006 | Honda | Insight | Front Right Lower | |
| 2005 | Honda | Insight | Front Right Lower | |
| 2004 | Honda | Insight | Front Right Lower | |
| 2003 | Honda | Insight | Front Right Lower | |
| 2002 | Honda | Insight | Front Right Lower | |
| 2001 | Honda | Insight | Front Right Lower | |
| 2000 | Honda | Insight | Front Right Lower |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.