HomeSuspension > Suspension, Springs and Related ComponentsDorman 538-240 Suspension Ball Joint - Front Lower Forward
Part #: 538-240

Dorman 538-240 Suspension Ball Joint - Front Lower Forward

Front Lower Forward
7 vehicles fit this part
Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
Fitment: BMW, X5
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Dorman 538-240 Ball Joint for BMW X5

Dorman 538-240 is a threaded suspension ball joint built as a direct replacement for specific BMW X5 front lower forward applications. It is precision-engineered and tested for reliable OE-style service on 2000-2006 BMW X5 models.

Key Features

  • Fits 2000-2006 BMW X5, front lower forward
  • Threaded, press-in suspension ball joint design
  • Steel construction with grey finish
  • Dust boot included for joint protection
  • Premium suspension grade type
  • Mounting hardware included
  • 12 mm wrench size and tapered stud type

Product Details

Dorman 538-240 is a suspension ball joint for the BMW X5 front lower forward position. The steel body, threaded design, and press-in mounting style are specified for the listed application, while the included dust boot helps protect the joint from road contamination. This part number, 538-240, is a direct-fit replacement choice for BMW X5 suspension service when the original ball joint is worn or damaged. This part cross-references MOOG Chassis Products (e.g., K80678) for the same application.

Common Problems This Part Can Address

  • Front suspension looseness or play
  • Clunking or knocking from the lower front suspension
  • Uneven tire wear related to worn ball joint movement
  • Steering instability or wandering at the front end
  • Inspection failure caused by excessive joint wear

Installation Notes and Tips

Verify the vehicle is a 2000-2006 BMW X5 with the front lower forward ball joint application before installation. Because this is a press-in style component, proper suspension service tools are recommended for removal and installation. Confirm stud taper, thread engagement, and mounting dimensions against the original part before final assembly. The part number 538-240 should be matched to the vehicle position and suspension configuration listed above.

Quality Assurance

Dorman states this suspension ball joint is precision-engineered and rigorously tested to provide reliable replacement performance for the original equipment on specific vehicles. The premium-grade construction and application-specific design support consistent fitment for BMW X5 suspension repair.

BrandDorman
Part Number538-240
MaterialAcero
MaterialSteel
Maximum Outside Diameter61
Length111
ColorGrey
ColorGris
Castle Nut IncludedNo
Castle Nut IncludedNon
Grease Fitting IncludedNo
Grease Fitting IncludedNon
Suspension Grade TypePremium
Bushings IncludedNo
Bushings IncludedNon
Dust Boot IncludedOui
Dust Boot Included
Dust Boot IncludedYes
Ball Joint AssemblyOui
Ball Joint Assembly
Ball Joint AssemblyYes
Width59
TypeRoscado
TypeThreaded
Cotter Pin IncludedNo
Cotter Pin IncludedNon
Cotter Pin HoleNo
Cotter Pin HoleNon
Mounting Hardware IncludedOui
Mounting Hardware Included
Mounting Hardware IncludedYes
Washers IncludedNo

This part fits 7 vehicles. Search below:

YearMakeModelPositionNotes
2006BMWX5Front Lower Forward
2005BMWX5Front Lower Forward
2004BMWX5Front Lower Forward
2003BMWX5Front Lower Forward
2002BMWX5Front Lower Forward
2001BMWX5Front Lower Forward
2000BMWX5Front Lower Forward

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

1002004101-51173112109642531126756491610.34004GS10500K80678MS10500MS40501MS40502TC2064TC2904

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.