HomeSuspension > Suspension, Springs and Related ComponentsDorman 540-001 Suspension Ball Joint - Front Lower
Part #: 540-001

Dorman 540-001 Suspension Ball Joint - Front Lower

Front Lower
33 vehicles fit this part
Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
Fitment: Ford and Lincoln, Expedition, F-150, Mark LT, and Navigator
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Dorman 540-001 Suspension Ball Joint

Dorman 540-001 is a threaded suspension ball joint built as a direct replacement for specific Ford and Lincoln front lower applications. It is precision-engineered and tested for reliable OE-style service on the Expedition, Navigator, F-150, and Mark LT.

Key Features

  • Threaded, press-in suspension ball joint for front lower mounting locations
  • Steel construction with a gray finish
  • Dust boot included for joint protection
  • Premium suspension grade type
  • Mounting hardware included
  • 12 mm wrench size
  • Tapered stud design
  • Part number: 540-001

Detailed Description

This Dorman suspension ball joint is engineered for direct replacement service on 2007-2017 Ford Expedition front lower, 2007-2017 Lincoln Navigator front lower, 2009-2014 Ford F-150 front lower, and 2010-2014 Lincoln Mark LT front lower applications. Built from steel with a polychloroprene dust boot, it is made to restore proper suspension connection at the control arm and steering knuckle interface. The threaded design and press-in mounting type support a precise OE-style fit, while the tapered stud helps maintain secure engagement in the suspension assembly. If you are searching for a front lower ball joint for Ford Expedition, Lincoln Navigator, or Ford F-150 service, Dorman 540-001 is a direct-fit replacement option. This part cross-references MOOG Chassis Products K500008 for the same application.

What It Helps Address

  • Front suspension looseness or play
  • Clunking or knocking from the lower front suspension
  • Uneven tire wear related to worn ball joint movement
  • Steering instability caused by excess joint wear
  • Restoring proper front lower suspension articulation

Installation Notes and Tips

Verify vehicle year, make, model, and front lower position before installation. Inspect the surrounding control arm, knuckle, and mounting surfaces for wear or damage before pressing in the new joint. Use the correct 12 mm tools and follow the vehicle service procedure for torque and alignment checks after installation. Because this is a press-in style suspension ball joint, proper installation equipment is recommended for accurate seating.

Quality Assurance

Dorman states this suspension ball joint is precision-engineered and rigorously tested to provide reliable replacement performance for the original equipment on specific vehicles.

BrandDorman
Part Number540-001
MaterialAcero
MaterialSteel
Maximum Outside Diameter61
Length111
ColorGray
ColorGris
Castle Nut IncludedNo
Castle Nut IncludedNon
Grease Fitting IncludedNo
Grease Fitting IncludedNon
Suspension Grade TypePremium
Bushings IncludedNo
Bushings IncludedNon
Dust Boot IncludedOui
Dust Boot Included
Dust Boot IncludedYes
Ball Joint AssemblyOui
Ball Joint Assembly
Ball Joint AssemblyYes
Width59
TypeRoscado
TypeThreaded
Cotter Pin IncludedNo
Cotter Pin IncludedNon
Cotter Pin HoleNo
Cotter Pin HoleNon
Mounting Hardware IncludedOui
Mounting Hardware Included
Mounting Hardware IncludedYes
Washers IncludedNo

This part fits 33 vehicles. Search below:

YearMakeModelSubmodelDrive TypeLitersCylindersPositionNotes
2017FordExpeditionFront Lower
2017LincolnNavigatorFront Lower
2016FordExpeditionFront Lower
2016LincolnNavigatorFront Lower
2015FordExpeditionFront Lower
2015LincolnNavigatorFront Lower
2014FordExpeditionFront Lower
2014FordF-150XLT4WD6.2LV8Front Lower
2014LincolnMark LTFront Lower
2014LincolnNavigatorFront Lower
2013FordExpeditionFront Lower
2013FordF-150RWDFront Lower
2013LincolnMark LTFront Lower
2013LincolnNavigatorFront Lower
2012FordExpeditionFront Lower
2012FordF-150RWDFront Lower
2012LincolnMark LTFront Lower
2012LincolnNavigatorFront Lower
2011FordExpeditionFront Lower
2011FordF-150RWDFront Lower
2011LincolnMark LTFront Lower
2011LincolnNavigatorFront Lower
2010FordExpeditionFront Lower
2010FordF-150RWDFront Lower
2010LincolnMark LTFront Lower
2010LincolnNavigatorFront Lower
2009FordExpeditionFront Lower
2009FordF-150Front Lower
2009LincolnNavigatorFront Lower
2008FordExpeditionFront Lower
2008LincolnNavigatorFront Lower
2007FordExpeditionFront Lower
2007LincolnNavigatorFront Lower

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

100801745D243046D2430A610.650067L1Z3050B9L3Z3050AFA2384FA2384EGK500008JBJ1041K500008MCSOE87MK500008TC5489TXK500008

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.