HomeSuspension > Suspension, Springs and Related ComponentsDorman 540-039 Suspension Ball Joint - Front Lower
Part #: 540-039

Dorman 540-039 Suspension Ball Joint - Front Lower

Front Lower
26 vehicles fit this part
Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
Fitment: Ford and Lincoln, Expedition, F-150, GT, and Navigator
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Dorman 540-039 Front Lower Ball Joint

Dorman 540-039 is a threaded, press-in suspension ball joint built for front lower service on select Ford and Lincoln applications. It is precision-engineered and tested for reliable OE-style replacement on the vehicles listed below, including the Ford F-150, Ford Expedition, Lincoln Navigator, and Ford GT.

Key Features

  • Threaded suspension ball joint for front lower installation
  • Steel construction with a gray finish
  • Dust boot included for joint protection
  • Ball joint assembly included
  • Mounting hardware included
  • Premium suspension grade type
  • 12 mm wrench size
  • Tapered stud design with 35.5 mm stud thread length
  • Press-in mounting type

Detailed Description

This Dorman suspension ball joint, part number 540-039, is designed for front lower suspension service where a worn joint can affect steering feel, tire wear, and front-end stability. The steel body, threaded design, and included dust boot support dependable replacement performance in demanding suspension applications. It cross-references MOOG Chassis Products K500318 for the same application.

Compatible With 2015-2020 Ford F-150, front lower; 2018-2024 Ford Expedition, front lower; 2018-2024 Lincoln Navigator, front lower; and 2017-2022 Ford GT, front lower. The Dorman 540-039 is a direct-fit service part for these front lower positions and is built to match the original equipment layout on the listed vehicles.

What This Part Helps Address

  • Front-end looseness or play from a worn lower ball joint
  • Clunking or popping noises from the suspension
  • Uneven tire wear related to suspension joint wear
  • Steering instability or wandering at the front axle
  • Inspection failure caused by excessive ball joint movement

Installation Notes and Tips

Verify vehicle fitment by year, make, model, and front lower position before installation. This part uses a press-in mounting type and a tapered stud, so proper suspension service tools and alignment procedures are recommended after replacement. Confirm the existing suspension configuration and compare the original joint dimensions, including overall length, width, and outside diameter, before installation.

Quality Assurance

Dorman states this ball joint is precision-engineered and rigorously tested to provide a reliable replacement for the original equipment on specific vehicles. The part number is 540-039.

BrandDorman
Part Number540-039
MaterialAcero
MaterialSteel
Maximum Outside Diameter61
Length111
ColorGray
ColorGris
Castle Nut IncludedNo
Castle Nut IncludedNon
Grease Fitting IncludedNo
Grease Fitting IncludedNon
Suspension Grade TypePremium
Bushings IncludedNo
Bushings IncludedNon
Dust Boot IncludedOui
Dust Boot Included
Dust Boot IncludedYes
Ball Joint AssemblyOui
Ball Joint Assembly
Ball Joint AssemblyYes
Width59
TypeRoscado
TypeThreaded
Cotter Pin IncludedNo
Cotter Pin IncludedNon
Cotter Pin HoleNo
Cotter Pin HoleNon
Mounting Hardware IncludedOui
Mounting Hardware Included
Mounting Hardware IncludedYes
Washers IncludedNo

This part fits 26 vehicles. Search below:

YearMakeModelPositionNotes
2024FordExpeditionFront Lower
2024LincolnNavigatorFront Lower
2023FordExpeditionFront Lower
2023LincolnNavigatorFront Lower
2022FordExpeditionFront Lower
2022FordGTFront Lower
2022LincolnNavigatorFront Lower
2021FordExpeditionFront Lower
2021FordGTFront Lower
2021LincolnNavigatorFront Lower
2020FordExpeditionFront Lower
2020FordF-150Front Lower
2020FordGTFront Lower
2020LincolnNavigatorFront Lower
2019FordExpeditionFront Lower
2019FordF-150Front Lower
2019FordGTFront Lower
2019LincolnNavigatorFront Lower
2018FordExpeditionFront Lower
2018FordF-150Front Lower
2018FordGTFront Lower
2018LincolnNavigatorFront Lower
2017FordF-150Front Lower
2017FordGTFront Lower
2016FordF-150Front Lower
2015FordF-150Front Lower

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

FL3Z3050AFL3Z3050BFL3Z3050CGS40531HL3Z3050AJBJ1170K500318MCF2363MS40531TC6724TXMS40531

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.