Dorman 540-067 Suspension Ball Joint - Front Lower

Dorman 540-067 Front Lower Ball Joint

Dorman 540-067 is a premium suspension ball joint engineered as a direct replacement for the original equipment on select GM compact cars and crossovers. It is built for the front lower position and is designed for vehicles equipped with the FE5 Performance and Handling Suspension package.

Key Features

• Premium suspension grade threaded ball joint for front lower installation
• Steel construction with a grey finish
• Dust boot included to help protect the joint from contamination
• Mounting hardware included for installation
• 12 mm wrench size and pinch-style stud design
• Compatible with Chevrolet Cobalt, Chevrolet HHR, Pontiac G5, Pontiac G4, and Pontiac Pursuit FE5 applications

Detailed Description

This Dorman suspension ball joint, part number 540-067, is precision-engineered and tested for reliable OE-style replacement performance. It is a threaded, bolt-in front lower ball joint with a steel body, dust boot, and mounting hardware included. The design is intended for specific Chevrolet Cobalt and Chevrolet HHR models, as well as Pontiac G5, Pontiac G4, and Pontiac Pursuit applications equipped with the FE5 Performance and Handling Suspension. This part cross-references MOOG Chassis Products K80567 for the same application.

What It Helps Fix

• Front suspension looseness or play
• Clunking or knocking from the lower control arm area
• Uneven tire wear caused by worn ball joint movement
• Steering instability or wandering at the front end
• Inspection failure related to worn suspension joints

Installation Notes and Tips

Verify FE5 suspension fitment before ordering. Fits 2006-2011 Chevrolet HHR, front lower; fits 2005-2010 Chevrolet Cobalt, front lower; fits 2007-2010 Pontiac G5, front lower; fits 2005-2006 Pontiac G4, front lower; and fits 2005-2006 Pontiac Pursuit, front lower. Confirm the pinch-style stud, threaded mounting type, and 12 mm wrench size match the original part before installation. Inspect the surrounding control arm and hardware for wear before completing the repair.

Quality Assurance

Dorman positions this ball joint as a precision-engineered replacement that is rigorously tested for dependable fit and function on the listed applications. Part number 540-067 is built to meet the demands of front suspension service on FE5-equipped Chevrolet and Pontiac models.