HomeSuspension > Shocks and StrutsDorman 540-196 Suspension Strut Rod Bushing Kit - Front To Frame
Part #: 540-196

Dorman 540-196 Suspension Strut Rod Bushing Kit - Front To Frame

Front To Frame
⚙️ 89 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Chrysler, Dodge, Ford, Lincoln, and Mercury, 300M, Concorde, Continental, Intrepid, LHS, New Yorker, Sable, and Taurus
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Dorman 540-196 Strut Rod Bushing Kit

Dorman 540-196 is a suspension strut rod bushing kit for front-to-frame applications on select Chrysler, Dodge, Ford, Lincoln, and Mercury vehicles. It is engineered as a direct replacement for original equipment bushings on models such as the Chrysler Concorde, Dodge Intrepid, and Ford Taurus.

Key Features

  • Precision-engineered suspension strut rod bushing kit for front-to-frame mounting points
  • Rubber and elastomer bushing construction for OE-style replacement service
  • Black bushing finish
  • Designed for driver side/passenger side applications where specified by the vehicle
  • Fits select vehicles including Chrysler 300M, Chrysler Concorde, Chrysler Intrepid, Dodge Intrepid, Lincoln Continental, Chrysler LHS, Chrysler New Yorker, Ford Sable, Ford Taurus, and Mercury Sable
  • Cross-references MOOG Chassis Products K8516 and K8526 for the same application

Detailed Description

This Dorman suspension strut rod bushing kit, part number 540-196, is built to replace worn original equipment bushings on specific front-to-frame suspension applications. The bushing design uses rubber and elastomer materials with a black finish, and the listed dimensions include a 2.25-inch outside diameter, approximately 0.8 to 0.82-inch inside diameter, and 1.17 to 1.81-inch length values as provided for the application. It is a fitment-based replacement for vehicles such as the Chrysler Concorde, Chrysler Intrepid, and Ford Taurus, where the original thermoplastic bushings are specified in the fitment notes.

Compatible With: 1999-2004 Chrysler 300M, front to frame; 1993-2004 Chrysler Concorde, front to frame; 1993-2004 Chrysler Intrepid, front to frame; 1993-2004 Dodge Intrepid, front to frame; 1988-2002 Lincoln Continental, front to frame; 1999-2001 Chrysler LHS, front to frame; 1994-1997 Chrysler LHS, front to frame; 1994-1996 Chrysler New Yorker, front to frame; 1994-1995 Ford Sable, front to frame; 1986-1995 Ford Taurus, front to frame; 1986-1995 Mercury Sable, front to frame.

What It Helps Address

  • Excess movement or looseness at the strut rod mounting point
  • Suspension noise from worn or deteriorated bushings
  • Front-end instability caused by aged bushing material
  • Replacement needs on vehicles with thermoplastic OE bushings
  • Restoration of proper strut rod support on front-to-frame suspension layouts

Installation Notes and Tips

Verify the vehicle’s year, make, model, and front-to-frame suspension configuration before ordering. This part is listed for driver side/passenger side use where applicable, and the fitment notes should be matched to the original suspension design. Compare the original bushing dimensions and mounting style to the replacement part before installation.

Quality Assurance

Dorman states that this suspension strut rod bushing kit is precision-engineered and rigorously tested to provide reliable replacement for the original equipment on specific vehicles. Part number 540-196 is built for OE-style service on the listed applications.

BrandDorman
Part Number540-196
Wall Thickness0.5
Bushing Outside Diameter2.25
Bushing ColorBlack
Bushing ColorNegro
Bushing ColorNoir
Bushing MaterialCaucho
Bushing MaterialÉlastomère
Bushing MaterialRubber
Bushing Inside Diameter.8
Bushing Inside Diameter.82
Bushing Length1.17
Bushing Length1.81
Altura (in)1,17mm
Altura (in)1,81mm
Bearings IncludedNo
Bearings IncludedNon
Contenidos del paquete2 arandelas
Contenidos del paquete2 bujes
Height (in)1.17 mm
Height (in)1.81 mm
Hose ColorBlack
Hose ColorNegro
Hose ColorNoir
OrientaciónLado del conductor/lado del pasajero
OrientationDriver side/passenger side
Package Contents2 bushings
Package Contents2 washers

This part fits 89 vehicles. Search below:

YearMakeModelPositionNotes
2004Chrysler300MFront To FrameThermoplastic Bushings
2004ChryslerConcordeFront To FrameThermoplastic Bushings
2004ChryslerIntrepidFront To FrameThermoplastic Bushings
2004DodgeIntrepidFront To FrameThermoplastic Bushings
2003Chrysler300MFront To FrameThermoplastic Bushings
2003ChryslerConcordeFront To FrameThermoplastic Bushings
2003ChryslerIntrepidFront To FrameThermoplastic Bushings
2003DodgeIntrepidFront To FrameThermoplastic Bushings
2002Chrysler300MFront To FrameThermoplastic Bushings
2002ChryslerConcordeFront To FrameThermoplastic Bushings
2002ChryslerIntrepidFront To FrameThermoplastic Bushings
2002DodgeIntrepidFront To FrameThermoplastic Bushings
2002LincolnContinentalFront To FrameThermoplastic Bushings
2001Chrysler300MFront To FrameThermoplastic Bushings
2001ChryslerConcordeFront To FrameThermoplastic Bushings
2001ChryslerIntrepidFront To FrameThermoplastic Bushings
2001ChryslerLHSFront To FrameThermoplastic Bushings
2001DodgeIntrepidFront To FrameThermoplastic Bushings
2001LincolnContinentalFront To FrameThermoplastic Bushings
2000Chrysler300MFront To FrameThermoplastic Bushings
2000ChryslerConcordeFront To FrameThermoplastic Bushings
2000ChryslerIntrepidFront To FrameThermoplastic Bushings
2000ChryslerLHSFront To FrameThermoplastic Bushings
2000DodgeIntrepidFront To FrameThermoplastic Bushings
2000LincolnContinentalFront To FrameThermoplastic Bushings
1999Chrysler300MFront To FrameThermoplastic Bushings
1999ChryslerConcordeFront To FrameThermoplastic Bushings
1999ChryslerIntrepidFront To FrameThermoplastic Bushings
1999ChryslerLHSFront To FrameThermoplastic Bushings
1999DodgeIntrepidFront To FrameThermoplastic Bushings
1999LincolnContinentalFront To FrameThermoplastic Bushings
1998ChryslerConcordeFront To FrameThermoplastic Bushings
1998ChryslerIntrepidFront To FrameThermoplastic Bushings
1998DodgeIntrepidFront To FrameThermoplastic Bushings
1998LincolnContinentalFront To FrameThermoplastic Bushings
1997ChryslerConcordeFront To FrameThermoplastic Bushings
1997ChryslerIntrepidFront To FrameThermoplastic Bushings
1997ChryslerLHSFront To FrameThermoplastic Bushings
1997DodgeIntrepidFront To FrameThermoplastic Bushings
1997LincolnContinentalFront To FrameThermoplastic Bushings
1996ChryslerConcordeFront To FrameThermoplastic Bushings
1996ChryslerIntrepidFront To FrameThermoplastic Bushings
1996ChryslerLHSFront To FrameThermoplastic Bushings
1996ChryslerNew YorkerFront To FrameThermoplastic Bushings
1996DodgeIntrepidFront To FrameThermoplastic Bushings
1996LincolnContinentalFront To FrameThermoplastic Bushings
1995ChryslerConcordeFront To FrameThermoplastic Bushings
1995ChryslerIntrepidFront To FrameThermoplastic Bushings
1995ChryslerLHSFront To FrameThermoplastic Bushings
1995ChryslerNew YorkerFront To FrameThermoplastic Bushings
1995DodgeIntrepidFront To FrameThermoplastic Bushings
1995FordSableFront To FrameThermoplastic Bushings
1995FordTaurusFront To FrameThermoplastic Bushings
1995LincolnContinentalFront To FrameThermoplastic Bushings
1995MercurySableFront To FrameThermoplastic Bushings
1994ChryslerConcordeFront To FrameThermoplastic Bushings
1994ChryslerIntrepidFront To FrameThermoplastic Bushings
1994ChryslerLHSFront To FrameThermoplastic Bushings
1994ChryslerNew YorkerFront To FrameThermoplastic Bushings
1994DodgeIntrepidFront To FrameThermoplastic Bushings
1994FordSableFront To FrameThermoplastic Bushings
1994FordTaurusFront To FrameThermoplastic Bushings
1994LincolnContinentalFront To FrameThermoplastic Bushings
1994MercurySableFront To FrameThermoplastic Bushings
1993ChryslerConcordeFront To FrameThermoplastic Bushings
1993ChryslerIntrepidFront To FrameThermoplastic Bushings
1993DodgeIntrepidFront To FrameThermoplastic Bushings
1993FordTaurusFront To FrameThermoplastic Bushings
1993LincolnContinentalFront To FrameThermoplastic Bushings
1993MercurySableFront To FrameThermoplastic Bushings
1992FordTaurusFront To FrameThermoplastic Bushings
1992LincolnContinentalFront To FrameThermoplastic Bushings
1992MercurySableFront To FrameThermoplastic Bushings
1991FordTaurusFront To FrameThermoplastic Bushings
1991LincolnContinentalFront To FrameThermoplastic Bushings
1991MercurySableFront To FrameThermoplastic Bushings
1990FordTaurusFront To FrameThermoplastic Bushings
1990LincolnContinentalFront To FrameThermoplastic Bushings
1990MercurySableFront To FrameThermoplastic Bushings
1989FordTaurusFront To FrameThermoplastic Bushings
1989LincolnContinentalFront To FrameThermoplastic Bushings
1989MercurySableFront To FrameThermoplastic Bushings
1988FordTaurusFront To FrameThermoplastic Bushings
1988LincolnContinentalFront To FrameThermoplastic Bushings
1988MercurySableFront To FrameThermoplastic Bushings
1987FordTaurusFront To FrameThermoplastic Bushings
1987MercurySableFront To FrameThermoplastic Bushings
1986FordTaurusFront To FrameThermoplastic Bushings
1986MercurySableFront To FrameThermoplastic Bushings

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

45G2505246G25052A602.61033602.63105FA1688FA1688GLGK8516GK8526JBU1519JBU1520K-8516K-8526K8516K8526MK8516MK8526TD629WTD630W

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.