Dorman 540-291 Suspension Stabilizer Bar Bushing Kit - Front

OE-Style Stabilizer Bar Bushings

Dorman 540-291 is a suspension stabilizer bar bushing kit built for specific front-end applications on Chevrolet Aveo, Aveo5, Pontiac G3, Pontiac Wave, Pontiac Wave5, and Suzuki Swift+. It is precision-engineered and tested to replace the original equipment bushing on the listed vehicles, helping restore proper sway bar support and suspension control.

Key Features

• Rubber bushing construction for standard replacement service
• Inside diameter: 16.3 mm
• Assembled length: 40 mm
• Width: 36 mm
• Outside diameter: 36 mm
• No grease fitting included
• No bracket included
• Fits front stabilizer bar applications on the vehicles listed below

Detailed Product Overview

This Dorman 540-291 stabilizer bar bushing kit is made from rubber and elastomer materials to match OE-style suspension service requirements. It is designed for front sway bar mounting points on 2004-2018 Chevrolet Aveo, 2006-2008 Chevrolet Aveo5, 2007-2008 Pontiac G3, 2005-2008 Pontiac Wave and Wave5, and 2004-2008 Suzuki Swift+ applications with a 16.80 mm diameter bar. This part cross-references MOOG Chassis Products K201359 for the same application.

Vehicle Fitment

• Fits 2009-2018 Chevrolet Aveo, front
• Fits 2004-2005 Chevrolet Aveo, front
• Fits 2006-2008 Chevrolet Aveo, front, 16.80 mm diameter bar
• Fits 2006-2008 Chevrolet Aveo5, front, 16.80 mm diameter bar
• Fits 2007-2008 Pontiac G3, front, 16.80 mm diameter bar
• Fits 2006-2008 Pontiac Wave, front, 16.80 mm diameter bar
• Fits 2006-2008 Suzuki Swift+, front, 16.80 mm diameter bar
• Fits 2006-2007 Pontiac Wave5, front, 16.80 mm diameter bar
• Fits 2005 Pontiac Wave, front
• Fits 2005 Pontiac Wave5, front
• Fits 2004-2005 Suzuki Swift+, front

Common Repair Uses

• Replacing worn sway bar bushings that can cause looseness in the front suspension
• Addressing clunking or rattling noises from the stabilizer bar area
• Restoring stabilizer bar support on high-mileage Chevrolet Aveo and Pontiac Wave models
• Correcting excess play caused by deteriorated rubber bushings
• Improving front suspension stability after OE bushing wear

Installation Notes

Verify the stabilizer bar diameter before installation, since this part is listed for 16.80 mm diameter bar applications on several vehicles. Inspect the sway bar, mounting points, and surrounding suspension components for wear before replacing the bushings. Professional installation is recommended when the original bushings are seized, cracked, or difficult to access.

Quality Assurance

Dorman manufactures this part as a standard replacement component and subjects it to precision engineering and testing for reliable OE-style service on the listed vehicles.