Dorman 540-528 Suspension Stabilizer Bar Bushing Kit - Front

OE-Style Front Stabilizer Bar Bushings

Dorman 540-528 is a suspension stabilizer bar bushing kit for front applications on select Suzuki and Chevrolet vehicles. It is precision-engineered and tested as a standard replacement for the original equipment bushing, helping restore proper sway bar support on the vehicle.

Built from rubber/elasticomer material, this kit is made for front suspension service on the Suzuki XL-7, Chevrolet Tracker, Suzuki Grand Vitara, Suzuki Vitara, and Suzuki Samurai. If you are searching for a front sway bar bushing replacement for a 2002-2006 Suzuki XL-7 or a 1999-2005 Chevrolet Tracker, Dorman 540-528 is the direct-fit service part to review.

• Standard replacement stabilizer bar bushing kit for front suspension use
• Rubber/elasticomer construction for OE-style fit and function
• Inside diameter: 23 mm
• Outside diameter: 40 mm
• Assembled length: 43 mm
• Bracket included: No
• Grease fitting included: No
• Package contents: support bushings

Detailed Product Information

Dorman 540-528 is designed for front stabilizer bar service where the original bushings have worn, compressed, or lost their shape. The bushing dimensions are specified for a precise fit, and the rubber material helps maintain the stabilizer bar’s location within the bracket area. This part cross-references MOOG Chassis Products K200900 for the same application.

Compatible With: 2002-2006 Suzuki XL-7, front; 1999-2005 Chevrolet Tracker, front; 1999-2005 Suzuki Grand Vitara, front; 1999-2004 Suzuki Vitara, front; 1985-1995 Suzuki Samurai, front, from VIN J4235001. Dorman 540-528 is a practical choice when servicing front sway bar bushings on these vehicles.

Common Problems This Part Addresses

• Front suspension clunking or rattling from worn stabilizer bar bushings
• Excessive sway bar movement at the bracket area
• Loose or degraded rubber bushings from age and road exposure
• Reduced steering stability caused by worn front sway bar support
• Noise during cornering or over uneven pavement

Installation Notes and Tips

Inspect the stabilizer bar, brackets, and surrounding hardware before installation. Confirm the 23 mm inside diameter and 40 mm outside diameter match the vehicle’s front sway bar specification, and verify the Samurai fitment note for VIN J4235001. Clean the mounting surfaces before installing the new bushings to help ensure proper seating.

Quality Assurance

Dorman manufactures this stabilizer bar bushing kit as a standard replacement part and subjects it to testing for reliable OE-style service on the listed vehicles.