Dorman 540-604 Suspension Stabilizer Bar Bushing Kit - Front

Dorman 540-604 Stabilizer Bar Bushing Kit

Dorman 540-604 is a suspension stabilizer bar bushing kit made for specific Chrysler and Dodge applications with a 25.40 mm front stabilizer bar. Built as a standard replacement, it uses rubber/elastomer construction to replace worn OE bushings and restore proper bar support on the front suspension.

• Direct replacement stabilizer bar bushing kit for select vehicles
• Rubber/elastomer material for OE-style fit and function
• Inside diameter: 1 in.
• Outside diameter: 2.1 in.
• Width: 2.28 in.
• Assembled length: 2.42 in.
• Front position application
• No grease fitting included
• No bracket included

Fitment and Application

Compatible with front stabilizer bar service on select Chrysler 300, Dodge Charger, and Dodge Magnum models with a 25.40 mm diameter bar. Fits 2005-2014 Chrysler 300, front; fits 2006-2012 Dodge Charger, front; fits 2005-2008 Dodge Magnum, front.

This part cross-references MOOG Chassis Products (e.g., K200169) for the same application.

What It Helps Address

• Front sway bar movement caused by worn bushings
• Clunking or rattling from the stabilizer bar area
• Excess play in the front suspension
• Reduced bar isolation from age-hardened rubber
• Uneven handling feel related to bushing wear

Installation Notes and Tips

Verify the front stabilizer bar diameter is 25.40 mm before installation. Inspect the bar surface and surrounding hardware for wear or corrosion, and replace damaged components as needed during service. This kit does not include a grease fitting or bracket.

Quality Assurance

Dorman engineers and tests this stabilizer bar bushing kit as a standard replacement for the original equipment on specific vehicles. The part number is 540-604.