HomeSuspension > Suspension, Springs and Related ComponentsDorman 540-639 Suspension Stabilizer Bar Bushing Kit - Front To Frame
Part #: 540-639

Dorman 540-639 Suspension Stabilizer Bar Bushing Kit - Front To Frame

Front To Frame
4 vehicles fit this part
Select your vehicle to confirm fitment
Verify this part fits before purchasing — free returns if it doesn't
$24.83Free Shipping
Free ShippingNo Cost to Continental U.S.
Free Returns*Wrong fit? No cost
60-Day ReturnsMoney back guarantee
*Free return shipping only qualifies if our fitment verification tool is used.
In Stock · Ready To Ship Most orders ship same-day if ordered before 1pm CST.
OE Direct Replacement — Bolt-on fit, no modifications needed
Fitment: Ford and Mercury, Explorer and Mountaineer
Easy Returns — Return within 60 days for a full refund
Fast Shipping — Most orders ship same business day before 1pm CST

Dorman 540-639 Stabilizer Bar Bushings

Dorman 540-639 is a suspension stabilizer bar bushing kit made for specific Ford and Mercury applications. It is precision-engineered and tested as a standard replacement for the original equipment part, with rubber construction for front-to-frame sway bar mounting.

Key Features

  • Direct replacement stabilizer bar bushings for select vehicles
  • Rubber material for OE-style suspension service
  • Inside diameter: 36 mm
  • Outside diameter: 2.26 in.
  • Assembled length: 1.78 in.
  • Bracket not included
  • Grease fitting not included
  • Standard replacement grade

Detailed Description

This Dorman 540-639 suspension stabilizer bar bushing kit is built for front-to-frame applications on the 1995-1997 Ford Explorer and the 1997 Mercury Mountaineer with a 36 mm diameter bar. It is also a fitment-focused replacement for drivers searching for Ford Explorer sway bar bushings or Mercury Mountaineer stabilizer bar bushings by part number 540-639. The rubber bushing design helps restore proper stabilizer bar support at the frame mount, which is important for maintaining consistent suspension response.

This part cross-references Delphi TD4579W for the same application.

What It Helps Address

  • Clunking or rattling from worn front stabilizer bar bushings
  • Excess sway bar movement at the frame mount
  • Loose-feeling front suspension response
  • Noise caused by deteriorated rubber bushings
  • Replacement needs on 1995-1997 Ford Explorer and 1997 Mercury Mountaineer front-to-frame setups

Installation Notes and Tips

Verify the stabilizer bar diameter before installation; this part is specified for a 36 mm bar. Confirm the vehicle position and mounting style match the listed front-to-frame application for Ford Explorer and Mercury Mountaineer. Inspect the sway bar and mounting surfaces for wear before installing the new bushings.

Quality Assurance

Dorman engineers and tests this stabilizer bar bushing kit as a standard replacement part for the listed OE-style application. Part number 540-639 is built to match the specified fitment for 1995-1997 Ford Explorer and 1997 Mercury Mountaineer front suspension service.

BrandDorman
Part Number540-639
MaterialCaucho
MaterialÉlastomère
MaterialRubber
Inside Diameter36
Grease Fitting IncludedNo
Grease Fitting IncludedNon
Width1.78
Outside Diameter2.26
Bracket IncludedNo
Bracket IncludedNon
Grade TypeReemplazo estándar
Grade TypeStandard replacement
Assembled Length1.78 in
Assembled Length1.78 in.
Contenidos del paquete2 bujes
Package Contents2 bushings

This part fits 4 vehicles. Search below:

YearMakeModelPositionNotes
1997FordExplorerFront To Frame36 mm Diameter Bar
1997MercuryMountaineerFront To Frame36 mm Diameter Bar
1996FordExplorerFront To Frame36 mm Diameter Bar
1995FordExplorerFront To Frame36 mm Diameter Bar

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

45G0861602.65020F57Z5493BF5TZ-5493-BFA7326GK80025JBU1132K80025MK80025TD4579W

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.