HomeSuspension > Suspension, Springs and Related ComponentsDorman 540-651 Suspension Stabilizer Bar Bushing Kit - Front To Frame
Part #: 540-651

Dorman 540-651 Suspension Stabilizer Bar Bushing Kit - Front To Frame

Front To Frame
6 vehicles fit this part
Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
Fitment: Ford, Excursion
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Dorman 540-651 Stabilizer Bar Bushing Kit

Dorman 540-651 is a suspension stabilizer bar bushing kit made for specific vehicle applications, including 2000-2005 Ford Excursion models with a front-to-frame 34.40 mm diameter bar. It is precision-engineered and tested as a standard replacement for the original equipment bushing setup.

Key Features

  • Direct-fit suspension stabilizer bar bushing kit for specific applications
  • Rubber construction for OE-style suspension service
  • Black finish
  • Specific fit design for the front-to-frame stabilizer bar location
  • Made for 2000-2005 Ford Excursion, front to frame
  • Cross-references MOOG Chassis Products K80202 and Delphi TD4153W for the same application

Detailed Description

This Dorman stabilizer bar bushing kit, part number 540-651, is built for the front-to-frame sway bar mounting point on 2000-2005 Ford Excursion vehicles with a 34.40 mm diameter bar. The rubber bushing material is selected for standard replacement service, helping restore the stabilizer bar interface where wear can affect suspension control and noise levels. Dorman 540-651 is a specific-fit solution for Ford Excursion suspension repair and replacement work.

Common Issues It Can Help Address

  • Sway bar movement caused by worn bushings
  • Clunking or rattling from the front suspension area
  • Excess play at the stabilizer bar mounting point
  • Degraded rubber from age, heat, or road exposure
  • Loss of consistent front-end suspension feel on Ford Excursion models

Installation Notes and Tips

Verify bar diameter and mounting location before installation. This bushing kit is for the front-to-frame position on 2000-2005 Ford Excursion applications with a 34.40 mm diameter bar. Inspect the stabilizer bar, brackets, and surrounding hardware for wear or damage before reassembly. No mounting hardware or bracket is included.

Quality Assurance

Dorman engineers and tests this suspension stabilizer bar bushing kit as a standard replacement part for the original equipment application. The design focuses on fit, material selection, and repeatable service performance for the specified Ford Excursion fitment.

BrandDorman
Part Number540-651
MaterialCaucho
MaterialÉlastomère
MaterialRubber
Length1.67
ColorBlack
ColorNegro
ColorNoir
Inside Diameter1.355
Grease Fitting IncludedNo
Grease Fitting IncludedNon
Width1.74
Outside Diameter2.15
Mounting Hardware IncludedNo
Mounting Hardware IncludedNon
Height2.71
Bracket IncludedNo
Bracket IncludedNon
Grade TypeReemplazo estándar
Grade TypeStandard replacement
Bushing Quantity2
Assembled Length1.67 in
Assembled Length1.67 in.
Contenidos del paquete2 bujes
Package Contents2 bushings
Universal Or Specific FitEspecífico
Universal Or Specific FitSpecific

This part fits 6 vehicles. Search below:

YearMakeModelDrive TypePositionNotes
2005FordExcursionRWDFront To Frame34.40 mm Diameter Bar
2004FordExcursionRWDFront To Frame34.40 mm Diameter Bar
2003FordExcursionRWDFront To Frame34.40 mm Diameter Bar
2002FordExcursionRWDFront To Frame34.40 mm Diameter Bar
2001FordExcursionRWDFront To Frame34.40 mm Diameter Bar
2000FordExcursionRWDFront To Frame34.40 mm Diameter Bar

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

1408091602.61028FA7659JBU1184K80202MK80043MK80202TD4153WYC3Z5484AA

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.