Dorman 540-652 Suspension Stabilizer Bar Bushing Kit - Front To Frame

Dorman 540-652 Stabilizer Bar Bushing Kit

Dorman 540-652 is a direct replacement suspension stabilizer bar bushing kit for specific vehicles, including the 2000-2005 Ford Excursion front to frame application with a 35.80 mm diameter bar. Built with rubber/elastomer construction, it restores a secure sway bar mount for consistent suspension control and quieter operation.

Key Features

• Direct-fit stabilizer bar bushing kit for specific Ford Excursion applications
• Rubber and elastomer material for OE-style suspension service
• Black finish for a factory-style appearance
• Standard replacement grade for routine suspension repair
• Designed for front-to-frame mounting on a 35.80 mm diameter bar
• Part number 540-652 for easy identification and ordering

Detailed Description

This Dorman sway bar bushing kit is precision-engineered and tested to replace the original stabilizer bar bushings on the front-to-frame suspension of the 2000-2005 Ford Excursion. The 540-652 bushing set is built to match the specified bar diameter and mounting location, helping maintain proper stabilizer bar support and suspension geometry. If you are searching for a Ford Excursion front sway bar bushing replacement or a Dorman 540-652 stabilizer bar bushing kit, this part is built for that exact application.

This part cross-references MOOG Chassis Products K80203 for the same application.

What It Helps Address

• Clunking or rattling from worn stabilizer bar bushings
• Excess sway bar movement at the front frame mount
• Loose or degraded rubber bushings on the Ford Excursion
• Suspension noise during turns or uneven-road driving
• Loss of stable sway bar support at the front axle area

Installation Notes and Tips

Verify the bar diameter before installation; this application is for a 35.80 mm diameter bar. Inspect the stabilizer bar, brackets, and mounting surfaces for wear or corrosion before installing the new bushings. Because mounting hardware and brackets are not included, reuse or replace related components as needed based on their condition. Confirm front-to-frame placement and vehicle fitment before service.

Quality Assurance

Dorman manufactures this stabilizer bar bushing kit as a standard replacement part and tests it for reliable OE-style service on the listed Ford Excursion applications. Part number 540-652 is engineered for specific fitment rather than universal use.