Dorman 540-694 Suspension Stabilizer Bar Bushing Kit - Front To Frame or Rear To Frame

Dorman 540-694 Stabilizer Bar Bushing Kit

Dorman 540-694 is a suspension stabilizer bar bushing kit built as a standard replacement for specific Ford applications. It uses rubber construction with a black finish and is precision-engineered and tested to match the original equipment function on the listed vehicles.

Key Features

• Rubber stabilizer bar bushings for suspension service
• Standard replacement design for specific-fit applications
• Black color for OE-style appearance
• Inside diameter: 21.2 mm; outside diameter: 43.7 mm
• Length: 59.33 mm
• Specific fit for selected Ford front-to-frame and rear-to-frame applications

Application Details

This Dorman 540-694 bushing kit is used on Ford suspension systems that require a 22.23 mm diameter stabilizer bar. It fits 1997 Ford F-250 HD, rear to frame; 1990-1997 Ford F-350, rear to frame; 1990-1996 Ford F-250, rear to frame; 1975-1991 Ford E-150 Econoline and E-150 Econoline Club Wagon, front to frame; 1975-1991 Ford E-250 Econoline and E-250 Econoline Club Wagon, front to frame; 1984-1989 Ford Bronco II, front to frame; 1980-1989 Ford F-250 and F-350, rear to frame with Dana axle; 1975-1988 Ford E-350 Econoline, front to frame; 1977-1988 Ford E-350 Econoline Club Wagon, front to frame; and 1975-1983 Ford E-100 Econoline and E-100 Econoline Club Wagon, front to frame. This part cross-references MOOG Chassis Products K8651 for the same application.

What It Helps Address

• Clunking or rattling from worn stabilizer bar bushings
• Excess sway-bar movement at the frame mount
• Loose or degraded rubber bushings on the front or rear stabilizer bar
• Suspension noise caused by bushing wear on older Ford trucks and vans
• Restoration of proper stabilizer bar support on OE-style mounting points

Installation Notes

Verify stabilizer bar diameter and mounting position before installation. This kit is for specific-fit applications and does not include mounting hardware. Inspect the sway bar, frame brackets, and surrounding suspension components for wear before reassembly. Confirm the vehicle uses the listed front-to-frame or rear-to-frame configuration and the 22.23 mm bar diameter noted in the fitment data.

Quality Assurance

Dorman manufactures this stabilizer bar bushing kit as a precision-engineered replacement and subjects it to testing for reliable OE-style service on the listed Ford applications.