Dorman 546-900 Suspension Control Arm Bushing Tool
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Dorman

Dorman 546-900 Suspension Control Arm Bushing Tool

Brand Dorman 546-900
Carrying Case Included No
Tool Material Steel
Tool Minimum Open Length 24
Tool Maximum Open Length 26
Package Contents 1 tool assembly
Fits Cadillac, Chevrolet, and GMC · 307 vehicles

Precision-engineered tool. Helps remove suspension bushings without damaging other components.

Steel construction. Built for dependable strength in demanding service work.

Cross-references MOOG Chassis Products T40222 and NI for the same application. See all 2.

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Free returns within 60 days if it doesn't fit when fitment is verified.

Dorman 546-900 Suspension Control Arm Bushing Tool

The Dorman 546-900 suspension control arm bushing tool is built for removing suspension bushings with controlled force and reduced risk of collateral damage. Its steel construction and adjustable open length make it a practical service tool for a range of GM truck, van, and SUV applications, including Chevrolet Astro, GMC Safari, and Chevrolet/GMC full-size platforms.

Key Features

  • Precision-engineered suspension control arm bushing tool for bushing removal service
  • Steel tool material for durability in shop use
  • Adjustable open length from 24 to 26 inches
  • Package contents: 1 tool assembly
  • Cross-reference: MOOG Chassis Products T40222

Detailed Description

This Dorman suspension control arm bushing tool is designed for service work where bushings must be removed without damaging surrounding suspension components. The adjustable steel assembly provides the reach needed for many GM applications, including 1985-2005 Chevrolet Astro and GMC Safari, 1996-2002 Chevrolet Express 1500 and 2500, and 1996-2002 GMC Savana 1500 and 2500. It also applies to Chevrolet C1500, K1500, C2500, K2500, C3500, K3500, GMC C1500, K1500, C2500, K2500, C3500, K3500, and related Suburban, Tahoe, Yukon, and Escalade platforms listed in the fitment data. Part number 546-900 is a direct service tool reference for technicians working on these suspension systems.

What It Helps Address

  • Stuck or seized suspension control arm bushings
  • Removal jobs where surrounding control arm components must be protected
  • Service on GM vans, trucks, and SUVs with pressed-in bushings
  • Suspension repair work that requires controlled bushing extraction
  • Replacement procedures on Chevrolet Astro, GMC Safari, and similar GM chassis applications

Installation Notes and Tips

Use the tool with proper shop procedures and follow the vehicle service manual for the specific suspension design. Verify the application before use, especially on Chevrolet Astro, GMC Safari, and other GM truck or SUV platforms listed for Dorman 546-900. Inspect the control arm and surrounding hardware before beginning removal, and keep the tool aligned to reduce the chance of component damage during service.

Quality Assurance

Dorman manufactures this tool with steel construction for service durability and repeatable use in professional repair environments. Part number 546-900 is engineered for suspension bushing removal work across the listed GM applications, and it cross-references MOOG Chassis Products T40222 for the same application.

Related reading

This part fits 307 vehicles
Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
YearMakeModelDrive TypeNotes
2005ChevroletAstroRWD—
2005GMCSafariRWD—
2004ChevroletAstroRWD—
2004GMCSafariRWD—
2003ChevroletAstroRWD—
2003GMCSafariRWD—
2002ChevroletAstroRWD—
2002ChevroletExpress 1500——
2002ChevroletExpress 2500——
2002GMCSafariRWD—
2002GMCSavana 1500——
2002GMCSavana 2500——
2001ChevroletAstroRWD—
2001ChevroletExpress 1500——
2001ChevroletExpress 2500——
2001GMCSafariRWD—
2001GMCSavana 1500——
2001GMCSavana 2500——
2000CadillacEscalade4WD—
2000ChevroletAstroRWD—
2000ChevroletC2500——
2000ChevroletC3500——
2000ChevroletExpress 1500——
2000ChevroletExpress 2500——
2000ChevroletK2500——
2000ChevroletK3500——
2000GMCC2500——
2000GMCC3500——
2000GMCK2500——
2000GMCK3500——
2000GMCSafariRWD—
2000GMCSavana 1500——
2000GMCSavana 2500——
1999CadillacEscalade4WD—
1999ChevroletAstroRWD—
1999ChevroletC1500——
1999ChevroletC1500 Suburban——
1999ChevroletC2500——
1999ChevroletC2500 Suburban——
1999ChevroletC3500——
1999ChevroletExpress 1500——
1999ChevroletExpress 2500——
1999ChevroletExpress 3500——
1999ChevroletK1500——
1999ChevroletK1500 Suburban——
1999ChevroletK2500——
1999ChevroletK2500 Suburban——
1999ChevroletK3500——
1999GMCC1500——
1999GMCC1500 Suburban——
1999GMCC2500——
1999GMCC2500 Suburban——
1999GMCC3500——
1999GMCK1500——
1999GMCK1500 Suburban——
1999GMCK2500——
1999GMCK2500 Suburban——
1999GMCK3500——
1999GMCSafariRWD—
1999GMCSavana 1500——
1999GMCSavana 2500——
1999GMCSavana 3500——
1998ChevroletAstroRWD—
1998ChevroletC1500——
1998ChevroletC1500 Suburban——
1998ChevroletC2500——
1998ChevroletC2500 Suburban——
1998ChevroletC3500——
1998ChevroletExpress 1500——
1998ChevroletExpress 2500——
1998ChevroletExpress 3500——
1998ChevroletK1500——
1998ChevroletK1500 Suburban——
1998ChevroletK2500——
1998ChevroletK2500 Suburban——
1998ChevroletK3500——
1998ChevroletTahoeRWD—
1998GMCC1500——
1998GMCC1500 Suburban——
1998GMCC2500——
1998GMCC2500 Suburban——
1998GMCC3500——
1998GMCK1500——
1998GMCK1500 Suburban——
1998GMCK2500——
1998GMCK2500 Suburban——
1998GMCK3500——
1998GMCSafariRWD—
1998GMCSavana 1500——
1998GMCSavana 2500——
1998GMCSavana 3500——
1998GMCYukonRWD—
1997ChevroletAstroRWD—
1997ChevroletC1500——
1997ChevroletC1500 Suburban——
1997ChevroletC2500——
1997ChevroletC2500 Suburban——
1997ChevroletC3500——
1997ChevroletExpress 1500——
1997ChevroletExpress 2500——
1997ChevroletExpress 3500——
1997ChevroletK1500——
1997ChevroletK1500 Suburban——
1997ChevroletK2500——
1997ChevroletK2500 Suburban——
1997ChevroletK3500——
1997ChevroletTahoeRWD—
1997GMCC1500——
1997GMCC1500 Suburban——
1997GMCC2500——
1997GMCC2500 Suburban——
1997GMCC3500——
1997GMCK1500——
1997GMCK1500 Suburban——
1997GMCK2500——
1997GMCK2500 Suburban——
1997GMCK3500——
1997GMCSafariRWD—
1997GMCSavana 1500——
1997GMCSavana 2500——
1997GMCSavana 3500——
1997GMCYukonRWD—
1996ChevroletAstroRWD—
1996ChevroletC1500——
1996ChevroletC1500 Suburban——
1996ChevroletC2500——
1996ChevroletC2500 Suburban——
1996ChevroletC3500——
1996ChevroletExpress 1500——
1996ChevroletExpress 2500——
1996ChevroletExpress 3500——
1996ChevroletK1500——
1996ChevroletK1500 Suburban——
1996ChevroletK2500——
1996ChevroletK2500 Suburban——
1996ChevroletK3500——
1996ChevroletTahoeRWD—
1996GMCC1500——
1996GMCC1500 Suburban——
1996GMCC2500——
1996GMCC2500 Suburban——
1996GMCC3500——
1996GMCK1500——
1996GMCK1500 Suburban——
1996GMCK2500——
1996GMCK2500 Suburban——
1996GMCK3500——
1996GMCSafariRWD—
1996GMCSavana 1500——
1996GMCSavana 2500——
1996GMCSavana 3500——
1996GMCYukonRWD—
1995ChevroletAstroRWD—
1995ChevroletC1500——
1995ChevroletC1500 Suburban——
1995ChevroletC2500——
1995ChevroletC2500 Suburban——
1995ChevroletC3500——
1995ChevroletK1500——
1995ChevroletK1500 Suburban——
1995ChevroletK2500——
1995ChevroletK2500 Suburban——
1995ChevroletK3500——
1995ChevroletTahoeRWD—
1995GMCC1500——
1995GMCC1500 Suburban——
1995GMCC2500——
1995GMCC2500 Suburban——
1995GMCC3500——
1995GMCK1500——
1995GMCK1500 Suburban——
1995GMCK2500——
1995GMCK2500 Suburban——
1995GMCK3500——
1995GMCSafariRWD—
1995GMCYukonRWD—
1994ChevroletAstroRWD—
1994ChevroletC1500——
1994ChevroletC1500 Suburban——
1994ChevroletC2500——
1994ChevroletC2500 Suburban——
1994ChevroletC3500——
1994ChevroletK1500——
1994ChevroletK1500 Suburban——
1994ChevroletK2500——
1994ChevroletK2500 Suburban——
1994ChevroletK3500——
1994GMCC1500——
1994GMCC1500 Suburban——
1994GMCC2500——
1994GMCC2500 Suburban——
1994GMCC3500——
1994GMCK1500——
1994GMCK1500 Suburban——
1994GMCK2500——
1994GMCK2500 Suburban——
1994GMCK3500——
1994GMCSafariRWD—
1994GMCYukonRWD—
1993ChevroletAstroRWD—
1993ChevroletC1500——
1993ChevroletC1500 Suburban——
1993ChevroletC2500——
1993ChevroletC2500 Suburban——
1993ChevroletC3500——
1993ChevroletK1500——
1993ChevroletK1500 Suburban——
1993ChevroletK2500——
1993ChevroletK2500 Suburban——
1993ChevroletK3500——
1993GMCC1500——
1993GMCC1500 Suburban——
1993GMCC2500——
1993GMCC2500 Suburban——
1993GMCC3500——
1993GMCK1500——
1993GMCK1500 Suburban——
1993GMCK2500——
1993GMCK2500 Suburban——
1993GMCK3500——
1993GMCSafariRWD—
1993GMCYukon4WD—
1992ChevroletAstroRWD—
1992ChevroletC1500——
1992ChevroletC1500 Suburban——
1992ChevroletC2500——
1992ChevroletC2500 Suburban——
1992ChevroletC3500——
1992ChevroletK1500——
1992ChevroletK1500 Suburban——
1992ChevroletK2500——
1992ChevroletK2500 Suburban——
1992ChevroletK3500——
1992GMCC1500——
1992GMCC1500 Suburban——
1992GMCC2500——
1992GMCC2500 Suburban——
1992GMCC3500——
1992GMCK1500——
1992GMCK1500 Suburban——
1992GMCK2500——
1992GMCK2500 Suburban——
1992GMCK3500——
1992GMCSafariRWD—
1992GMCYukon4WD—
1991ChevroletAstroRWD—
1991ChevroletC1500——
1991ChevroletC2500——
1991ChevroletC3500——
1991ChevroletK1500——
1991ChevroletK2500——
1991ChevroletK3500——
1991GMCC1500——
1991GMCC2500——
1991GMCC3500——
1991GMCK1500——
1991GMCK2500——
1991GMCK3500——
1991GMCSafariRWD—
1990ChevroletAstroRWD—
1990ChevroletC1500——
1990ChevroletC2500——
1990ChevroletC3500——
1990ChevroletK1500——
1990ChevroletK2500——
1990ChevroletK3500——
1990GMCC1500——
1990GMCC2500——
1990GMCC3500——
1990GMCK1500——
1990GMCK2500——
1990GMCK3500——
1990GMCSafariRWD—
1989ChevroletAstroRWD—
1989ChevroletC1500——
1989ChevroletC2500——
1989ChevroletC3500——
1989ChevroletK1500——
1989ChevroletK2500——
1989ChevroletK3500——
1989GMCC1500——
1989GMCC2500——
1989GMCC3500——
1989GMCK1500——
1989GMCK2500——
1989GMCK3500——
1989GMCSafariRWD—
1988ChevroletAstroRWD—
1988ChevroletC1500——
1988ChevroletC2500——
1988ChevroletC3500——
1988ChevroletK1500——
1988ChevroletK2500——
1988ChevroletK3500——
1988GMCC1500——
1988GMCC2500——
1988GMCC3500——
1988GMCK1500——
1988GMCK2500——
1988GMCK3500——
1988GMCSafariRWD—
1987ChevroletAstroRWD—
1987GMCSafariRWD—
1986ChevroletAstroRWD—
1986GMCSafariRWD—
1985ChevroletAstroRWD—
1985GMCSafariRWD—
Directly replaces or cross-references 2 part numbers
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.
MOOG Chassis Products — T40222NI