Dorman 565-018 Engine Intake Manifold Expansion Plug

Reliable Engine Intake Manifold Expansion Plug for Ford and Mercury

The Dorman 565-018 engine intake manifold expansion plug is designed to provide a secure seal in your vehicle's intake manifold system. Crafted from durable brass, this expansion plug ensures a precise fit and long-lasting performance for select Ford and Mercury models.

• Constructed from corrosion-resistant brass material
• Maximum diameter of 1.018 inches and minimum diameter of 1.007 inches for accurate fitment
• Cup type attachment design for reliable sealing
• Compatible with multiple Ford and Mercury vehicles including Bronco, Mustang, and Thunderbird
• Single expansion plug included per package

Durable Brass Construction and Precise Dimensions

This engine intake manifold expansion plug is made from high-quality brass, offering resistance to corrosion and heat commonly found in engine environments. The plug features a maximum diameter of 1.018 inches and a minimum diameter of 1.007 inches, ensuring a tight and secure fit within the intake manifold. Its cup type attachment design helps maintain a proper seal, preventing leaks and maintaining engine efficiency.

Compatible Ford and Mercury Models

The Dorman 565-018 expansion plug is compatible with a range of Ford and Mercury vehicles, including the Bronco, Capri, Cougar, E-100 Econoline, Fairmont, LTD, Marquis, Monarch, Montego, Mustang, Thunderbird, and Zephyr. This makes it a suitable replacement part for owners maintaining or repairing these specific models.

Common Applications and Issues Addressed

• Sealing intake manifold passages to prevent coolant or vacuum leaks
• Replacing worn or damaged expansion plugs that cause engine performance issues
• Maintaining proper engine temperature regulation by preventing fluid leaks
• Restoring intake manifold integrity after gasket or manifold repairs
• Preventing contamination of engine components from external debris

Installation Notes and Tips

Ensure the intake manifold surface is clean and free of debris before installing the expansion plug. The cup type attachment requires careful alignment to achieve a proper seal. It is recommended to verify the plug diameter matches the manifold specifications to avoid leaks. Use appropriate tools to press the plug evenly into place without damaging the brass material.

Quality Assurance and Warranty

Dorman parts are manufactured to meet or exceed OEM standards for fit, form, and function. The 565-018 engine intake manifold expansion plug undergoes quality checks to ensure durability and reliable performance. Please refer to Dorman's warranty policy for specific coverage details.