Dorman 565-024 Engine Intake Manifold Expansion Plug

Overview of Dorman Engine Intake Manifold Expansion Plug 565-024

The Dorman 565-024 engine intake manifold expansion plug is designed for reliable sealing in Ford and Mercury vehicles. Crafted from durable brass, this expansion plug ensures a secure fit and long-lasting performance in the intake manifold system of select models.

• Constructed from corrosion-resistant brass material
• Maximum diameter of 1.26 inches and minimum diameter of 1.252 inches for precise fit
• Cup type attachment for secure installation
• Compatible with Ford Escort, Ford Focus, and Mercury Tracer models
• Includes one expansion plug per package

Detailed Product Description

The Dorman 565-024 expansion plug is engineered to maintain the integrity of the engine intake manifold by sealing expansion holes effectively. Its brass construction offers resistance to heat and corrosion, which is critical for engine components exposed to varying temperatures and fluids. The plug’s diameter specifications—1.26 inches maximum and 1.252 inches minimum—ensure a tight, reliable fit within the manifold. The cup type attachment design facilitates straightforward installation and secure retention within the manifold bore.

Compatible Vehicles and Applications

This expansion plug is compatible with specific Ford and Mercury vehicles, including the Ford Escort, Ford Focus, and Mercury Tracer. It is intended for use in the engine intake manifold to prevent leaks and maintain proper engine performance.

• Seals expansion holes in the intake manifold
• Prevents coolant and vacuum leaks
• Helps maintain engine efficiency and emissions control
• Addresses manifold wear or damage issues
• Replaces worn or missing expansion plugs

Installation Notes and Tips

When installing the Dorman 565-024 expansion plug, ensure the manifold surface is clean and free of debris. The cup type attachment requires pressing the plug firmly into the manifold bore to achieve a secure seal. It is recommended to verify the plug diameter matches the manifold specifications to avoid leaks. Use appropriate tools to avoid damaging the plug or manifold during installation.

Quality Assurance and Warranty

Dorman manufactures the 565-024 expansion plug to meet or exceed OEM standards for fit and function. The brass material provides durability under typical engine operating conditions. While specific warranty details may vary, Dorman products generally come with a limited warranty against defects in material and workmanship, providing confidence in product reliability.