Dorman 565-024 Engine Intake Manifold Expansion Plug
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Dorman

Dorman 565-024 Engine Intake Manifold Expansion Plug

Brand Dorman 565-024
Attachment Type Cup Type
Material Brass
Maximum Diameter 1.26
Minimum Diameter 1.252
Package Contents Expansion Plug
Fits Ford and Mercury · 8 vehicles

OE direct replacement. Matches the fit and function of the original expansion plug.

Brass construction. Provides dependable performance in demanding engine applications.

Cup-type design. Engine intake manifold plug for a precise sealing fit.

Cross-references EPS-110-B for the same application. See all 1.

$49.46Free shipping
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Dorman 565-024 Engine Intake Manifold Expansion Plug

Dorman 565-024 is an engine intake manifold expansion plug built to match the original part’s fit and function on specified vehicles. Made from brass with a cup-type attachment, it is engineered for dependable sealing in the intake manifold. This intake manifold expansion plug is a direct-fit service part for Ford Focus, Ford Escort, and Mercury Tracer applications.

Key Features

  • Brass construction for corrosion resistance and stable sealing performance
  • Cup-type attachment for a secure OE-style fit
  • Designed to match the original intake manifold expansion plug on listed vehicles
  • Fits Ford Focus, Ford Escort, and Mercury Tracer applications
  • Part number 565-024 for easy identification and ordering

Detailed Description

This Dorman intake manifold expansion plug is a replacement hardware component for intake manifold service on select Ford and Mercury vehicles. The brass material and shallow cup design help it seat properly in the manifold opening, supporting a reliable seal where the original plug has worn, loosened, or deteriorated. Use Dorman 565-024 when servicing a 2000-2001 Ford Focus, a 1997-1999 Ford Escort, or a 1997-1999 Mercury Tracer with the specified intake manifold plug application. This part cross-references EPS-110-B for the same application.

What It Helps Address

  • Intake manifold vacuum leaks caused by a damaged expansion plug
  • Coolant or air seepage at the manifold plug opening
  • Loose or missing original brass cup plug
  • Service issues during intake manifold repair or replacement
  • Fitment problems when replacing worn OE-style manifold hardware

Installation Notes and Tips

Verify the manifold opening size and application before installation. The listed diameter range is 1.252 to 1.26 inches, so proper seating is important for a secure fit. Clean the bore thoroughly before installing the plug, and inspect the surrounding manifold surface for wear, corrosion, or distortion that could affect sealing. Fits 2000-2001 Ford Focus, N/A; Fits 1997-1999 Ford Escort, N/A; Fits 1997-1999 Mercury Tracer, N/A.

Quality Assurance

Dorman designs this engine intake manifold expansion plug to match the fit and function of the original part on specified vehicles. The brass construction and OE-style cup design support consistent service performance in Ford Focus, Ford Escort, and Mercury Tracer applications.

This part fits 8 vehicles
Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
YearMakeModelLitersCylindersPositionNotes
2001FordFocus2.0LL4N/A1 Required; 1.25 In. Brass Shallow Cup; Package Quantity: 10; Dorman - AutoGrade - Boxed
2000FordFocus2.0LL4N/A1 Required; 1.25 In. Brass Shallow Cup; Package Quantity: 10; Dorman - AutoGrade - Boxed
1999FordEscort2.0LL4N/A1 Required; 1.25 In. Brass Shallow Cup; Package Quantity: 10; Dorman - AutoGrade - Boxed
1999MercuryTracer2.0LL4N/A1 Required; 1.25 In. Brass Shallow Cup; Package Quantity: 10; Dorman - AutoGrade - Boxed
1998FordEscort2.0LL4N/A1 Required; 1.25 In. Brass Shallow Cup; Package Quantity: 10; Dorman - AutoGrade - Boxed
1998MercuryTracer2.0LL4N/A1 Required; 1.25 In. Brass Shallow Cup; Package Quantity: 10; Dorman - AutoGrade - Boxed
1997FordEscort2.0LL4N/A1 Required; 1.25 In. Brass Shallow Cup; Package Quantity: 10; Dorman - AutoGrade - Boxed
1997MercuryTracer2.0LL4N/A1 Required; 1.25 In. Brass Shallow Cup; Package Quantity: 10; Dorman - AutoGrade - Boxed
Directly replaces or cross-references 1 part number
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.
EPS-110-B