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Dorman 594-478 Engine Harmonic Balancer Pulley
Overview of Dorman Engine Harmonic Balancer Pulley 594-478
The Dorman 594-478 engine harmonic balancer pulley is designed for reliable performance in Chevrolet, GMC, and Isuzu vehicles, specifically the Hombre, S10, and Sonoma models. This pulley is engineered to maintain engine balance and reduce vibration, contributing to smoother engine operation.
- Inside diameter: 1.06 inches
- Outside diameter: 6.358 inches
- Six pulley grooves compatible with serpentine belts
- Three mounting holes with 0.43-inch diameter each
- Depth of 1.23 inches for proper fitment
- Regular grade type for standard engine applications
- Does not include mounting hardware or center bolt
- No keyway notch present
Detailed Product Description
The Dorman 594-478 harmonic balancer pulley is a critical component in the engine assembly of Chevrolet S10, GMC Sonoma, and Isuzu Hombre trucks. Its 1.06-inch inside diameter and 6.358-inch outside diameter ensure precise fitment on the crankshaft. The six-groove design accommodates serpentine belts, which are common in these vehicle models for driving multiple engine accessories. With three mounting holes sized at 0.43 inches in diameter, this pulley secures firmly to the engine block, maintaining proper alignment and balance. The 1.23-inch depth supports the pulley’s structural integrity during operation. This regular grade pulley is engineered to meet OEM specifications for vibration dampening and engine longevity.
Common Applications and Problem Resolution
- Reduces engine vibration and noise caused by crankshaft imbalance
- Prevents premature wear of serpentine belts and accessory components
- Addresses pulley misalignment issues in Chevrolet S10, GMC Sonoma, and Isuzu Hombre
- Replaces worn or damaged harmonic balancer pulleys to restore engine smoothness
- Helps maintain proper accessory drive system function
Installation Notes and Tips
When installing the Dorman 594-478 harmonic balancer pulley, ensure the crankshaft surface is clean and free of debris. Verify the pulley’s inside diameter matches the crankshaft for a secure fit. Use appropriate torque specifications for the three mounting bolts, which are not included with this part. Since the pulley does not have a keyway notch, alignment should be carefully checked during installation. It is recommended to inspect the serpentine belt and related components for wear and replace them if necessary to ensure optimal performance.
Quality Assurance and Warranty
Dorman manufactures the 594-478 harmonic balancer pulley to meet industry standards for durability and fitment. While mounting hardware and center bolt are not included, the pulley itself is built to provide consistent performance in Chevrolet, GMC, and Isuzu vehicles. Please consult Dorman’s warranty policy for specific coverage details related to this part.
| Brand | Dorman |
| Part Number | 594-478 |
| Inside Diameter | 1.06 |
| Outside Diameter | 6.358 |
| Pulley Groove Quantity | 6 |
| Mounting Hardware Included | No |
| Grade Type | Regular |
| Mounting Hole Quantity | 3 |
| Belt Type | Serpentine |
| Keyway Notch | No |
| Depth | 1.23 |
| Mounting Hole Diameter | 0.43 |
| Center Bolt Included | No |
| Package Contents | Balancer |
This part fits 25 vehicles. Search below:
| Year | Make | Model | Liters | Cylinders | Position | Notes |
|---|---|---|---|---|---|---|
| 2003 | Chevrolet | S10 | 2.2L | L4 | N/A | |
| 2003 | GMC | Sonoma | 2.2L | L4 | N/A | |
| 2002 | Chevrolet | S10 | 2.2L | L4 | N/A | |
| 2002 | GMC | Sonoma | 2.2L | L4 | N/A | |
| 2001 | Chevrolet | S10 | 2.2L | L4 | N/A | |
| 2001 | GMC | Sonoma | 2.2L | L4 | N/A | |
| 2000 | Chevrolet | S10 | 2.2L | L4 | N/A | |
| 2000 | GMC | Sonoma | 2.2L | L4 | N/A | |
| 2000 | Isuzu | Hombre | 2.2L | L4 | N/A | |
| 1999 | Chevrolet | S10 | 2.2L | L4 | N/A | |
| 1999 | GMC | Sonoma | 2.2L | L4 | N/A | |
| 1999 | Isuzu | Hombre | 2.2L | L4 | N/A | |
| 1998 | Chevrolet | S10 | 2.2L | L4 | N/A | |
| 1998 | GMC | Sonoma | 2.2L | L4 | N/A | |
| 1998 | Isuzu | Hombre | 2.2L | L4 | N/A | |
| 1997 | Chevrolet | S10 | 2.2L | L4 | N/A | |
| 1997 | GMC | Sonoma | 2.2L | L4 | N/A | |
| 1997 | Isuzu | Hombre | 2.2L | L4 | N/A | |
| 1996 | Chevrolet | S10 | 2.2L | L4 | N/A | |
| 1996 | GMC | Sonoma | 2.2L | L4 | N/A | |
| 1996 | Isuzu | Hombre | 2.2L | L4 | N/A | |
| 1995 | Chevrolet | S10 | 2.2L | L4 | N/A | |
| 1995 | GMC | Sonoma | 2.2L | L4 | N/A | |
| 1994 | Chevrolet | S10 | 2.2L | L4 | N/A | |
| 1994 | GMC | Sonoma | 2.2L | L4 | N/A |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.