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Dorman 603-540 Engine Coolant Reservoir - Front
Overview of Dorman Engine Coolant Reservoir for Subaru Vehicles
The Dorman 603-540 engine coolant reservoir is designed specifically for Subaru Baja, Legacy, and Outback models. Constructed from durable plastic, this coolant reservoir ensures reliable performance and proper coolant storage for your vehicle's cooling system.
- Material: High-quality plastic construction for durability
- Dimensions: Length 335 mm, Height 98 mm
- Color: White for easy fluid level visibility
- Cap Type: Flip top cap included for secure sealing
- Mounting: Equipped with 2 mounting holes; mounting hardware and brackets not included
- Non-pressurized reservoir designed for efficient coolant expansion
- Package includes one coolant reservoir and one cap
Detailed Product Description
The Dorman 603-540 engine coolant reservoir is engineered to meet the specifications of Subaru Baja, Legacy, and Outback models. Its plastic construction offers resistance to corrosion and heat, maintaining the integrity of the coolant system. The reservoir measures 335 mm in length and 98 mm in height, fitting precisely within the engine bay. The white color allows for quick visual checks of coolant levels without removing the cap. The flip top cap included with the reservoir provides a secure seal to prevent leaks while allowing easy access for refilling. This reservoir is non-pressurized, designed to accommodate coolant expansion safely during engine operation. Although mounting hardware and brackets are not included, the reservoir features two mounting holes for straightforward installation using existing vehicle components.
Common Applications and Issues Addressed
- Replacement of cracked or leaking coolant reservoirs in Subaru Baja, Legacy, and Outback
- Resolving coolant overflow or loss due to damaged or faulty reservoirs
- Preventing engine overheating caused by insufficient coolant storage
- Maintaining proper coolant levels to ensure efficient engine temperature regulation
- Addressing coolant contamination from reservoir degradation
Installation Notes and Tips
- Verify compatibility with your specific Subaru model and year before installation
- Use existing mounting hardware or source appropriate fasteners as they are not included
- Ensure the flip top cap is securely closed to prevent coolant leaks
- Inspect hoses connected to the reservoir for wear or damage during replacement
- Refill coolant to the recommended level after installation and check for leaks
Quality Assurance and Warranty Information
Dorman parts are manufactured to meet or exceed OEM standards for fit, form, and function. The 603-540 engine coolant reservoir undergoes quality inspections to ensure durability and reliability in Subaru Baja, Legacy, and Outback vehicles. While specific warranty details may vary, Dorman typically offers limited warranties covering defects in material and workmanship. Consult product documentation or the supplier for exact warranty terms.
| Brand | Dorman |
| Part Number | 603-540 |
| Cap Included | Yes |
| Cap Type | Flip Top |
| Color | White |
| Height | 98 |
| Length | 335 |
| Material | Plastic |
| Mounting Brackets Included | No |
| Mounting Hardware Included | No |
| Mounting Hole Quantity | 2 |
| Package Contents | 1 Coolant Reservoir; 1 Cap |
| Pressurized | No |
This part fits 14 vehicles. Search below:
| Year | Make | Model | Liters | Cylinders | Position | Notes |
|---|---|---|---|---|---|---|
| 2006 | Subaru | Baja | 2.5L | H4 | Front | |
| 2005 | Subaru | Baja | 2.5L | H4 | Front | |
| 2004 | Subaru | Baja | 2.5L | H4 | Front | |
| 2004 | Subaru | Legacy | 2.5L | H4 | Front | |
| 2004 | Subaru | Outback | 2.5L | H4 | Front | |
| 2003 | Subaru | Baja | 2.5L | H4 | Front | |
| 2003 | Subaru | Legacy | 2.5L | H4 | Front | |
| 2003 | Subaru | Outback | 2.5L | H4 | Front | |
| 2002 | Subaru | Legacy | 2.5L | H4 | Front | |
| 2002 | Subaru | Outback | 2.5L | H4 | Front | |
| 2001 | Subaru | Legacy | 2.5L | H4 | Front | |
| 2001 | Subaru | Outback | 2.5L | H4 | Front | |
| 2000 | Subaru | Legacy | 2.5L | H4 | Front | |
| 2000 | Subaru | Outback | 2.5L | H4 | Front |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.