HomeHVAC > Temperature Controls and Related ComponentsDorman 604-003 HVAC Blend Door Actuator - Auxiliary or Main
Part #: 604-003

Dorman 604-003 HVAC Blend Door Actuator - Auxiliary or Main

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⚙️ 65 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Chrysler and Dodge, Pacifica, Town & Country, Voyager, Caravan, Grand Caravan, Dakota, Durango, and Grand Voyager
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Overview of the Dorman HVAC Blend Door Actuator 604-003

The Dorman HVAC Blend Door Actuator 604-003 is designed to provide reliable control of the heating and cooling blend doors in select Chrysler and Dodge vehicles. This rotary switch actuator is constructed from durable plastic, ensuring consistent performance in your HVAC system.

  • Rotary switch activation type for precise blend door control
  • Durable plastic construction for long-lasting use
  • Includes one actuator per package
  • Compatible with multiple Chrysler and Dodge models
  • OEM-quality replacement part number 604-003

Detailed Product Description

The Dorman 604-003 HVAC Blend Door Actuator operates using a rotary switch activation mechanism, which allows for smooth and accurate adjustment of the blend door position within the HVAC system. Made from high-quality plastic materials, this actuator is engineered to withstand the temperature fluctuations and mechanical stresses typical in automotive climate control systems. It is specifically designed to replace faulty or worn actuators in Chrysler and Dodge vehicles, including models such as the Caravan, Dakota, Durango, Grand Caravan, Grand Voyager, Pacifica, Town & Country, and Voyager.

Common Applications and Issues Resolved

  • Eliminates inconsistent cabin temperature due to blend door malfunction
  • Resolves HVAC system noises caused by faulty actuators
  • Restores proper airflow direction and temperature mixing
  • Fixes blend door stuck in one position or unresponsive controls
  • Addresses HVAC system error codes related to actuator failure

Installation Notes and Tips

  • Ensure vehicle compatibility by verifying make and model before installation
  • Disconnect the battery prior to actuator replacement to prevent electrical issues
  • Carefully remove the old actuator to avoid damage to the blend door assembly
  • Align the new actuator properly with the blend door shaft for accurate operation
  • Test the HVAC system after installation to confirm correct functionality

Quality Assurance and Warranty Information

Dorman parts are manufactured to meet or exceed OEM specifications, providing dependable performance for your HVAC system. The 604-003 blend door actuator undergoes rigorous quality control to ensure durability and fitment accuracy. This part is backed by Dorman's limited warranty, which covers defects in material and workmanship under normal use conditions.

BrandDorman
Part Number604-003
MaterialPlastic
Package ContentsActuator
Switch Activation TypeRotary

This part fits 65 vehicles. Search below:

YearMakeModelPositionNotes
2008ChryslerPacificaMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2008ChryslerVoyagerMainPackaging Type: Box
2007ChryslerPacificaMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2007ChryslerTown & CountryMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2007ChryslerVoyagerMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2007DodgeCaravanMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2007DodgeGrand CaravanMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2006ChryslerPacificaMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2006ChryslerTown & CountryMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2006ChryslerVoyagerMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2006DodgeCaravanMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2006DodgeGrand CaravanMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2005ChryslerPacificaMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2005ChryslerTown & CountryAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2005ChryslerTown & CountryMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2005ChryslerVoyagerAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2005ChryslerVoyagerMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2005DodgeCaravanAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2005DodgeCaravanMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2005DodgeGrand CaravanAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2005DodgeGrand CaravanMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2004ChryslerPacificaMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2004ChryslerTown & CountryAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2004ChryslerTown & CountryMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2004ChryslerVoyagerAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2004ChryslerVoyagerMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2004DodgeCaravanAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2004DodgeCaravanMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2004DodgeDakotaMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2004DodgeGrand CaravanAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2004DodgeGrand CaravanMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2003ChryslerTown & CountryAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2003ChryslerTown & CountryMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2003ChryslerVoyagerAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2003ChryslerVoyagerMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2003DodgeCaravanAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2003DodgeCaravanMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2003DodgeDakotaMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2003DodgeDurangoMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2003DodgeGrand CaravanAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2003DodgeGrand CaravanMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2002ChryslerGrand VoyagerAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2002ChryslerGrand VoyagerMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2002ChryslerTown & CountryAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2002ChryslerTown & CountryMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2002ChryslerVoyagerAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2002ChryslerVoyagerMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2002DodgeCaravanAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2002DodgeCaravanMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2002DodgeDakotaMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2002DodgeDurangoMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2002DodgeGrand CaravanAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2002DodgeGrand CaravanMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2001ChryslerGrand VoyagerAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2001ChryslerGrand VoyagerMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2001ChryslerTown & CountryAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2001ChryslerTown & CountryMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2001ChryslerVoyagerAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2001ChryslerVoyagerMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2001DodgeCaravanAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2001DodgeCaravanMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2001DodgeDakotaMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2001DodgeDurangoMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2001DodgeGrand CaravanAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2001DodgeGrand CaravanMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

4885465AAADS4202APBDA0010SK604003

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.