Dorman 604-024 HVAC Blend Door Actuator - Auxiliary or Main

Brand Dorman 604-024
Position Main
Material Plastic
Package Contents Actuator
Switch Activation Type Rotary
Fits Chrysler, Dodge, and Ram · 113 vehicles

OE direct replacement. Precision-engineered to match original quality and performance.

Rotary design. Smoothly controls HVAC blend door movement.

Plastic construction. Lightweight actuator built for HVAC use.

Cross-references Standard Ignition ADR200, TechSmart G04028 and 68031977AA for the same application. See all 5.

$38.66Free shipping
In stock · usually ships same day before 1pm CST
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Free returns within 60 days if it doesn't fit when fitment is verified.

HVAC Blend Door Actuator for Chrysler, Dodge, and Volkswagen

Dorman 604-024 is an HVAC blend door actuator built for specific Chrysler, Dodge, Ram, Volkswagen, and Mitsubishi applications. It uses a rotary switch activation design and a plastic housing to match the original actuator’s function in the vehicle HVAC system.

Compatible With 2008-2023 Chrysler 300, Dodge Charger, Dodge Challenger, Dodge Grand Caravan, Town & Country, Dakota, Magnum, Ram C/V, Volkswagen Routan, Mitsubishi Raider, and Chrysler Voyager applications listed below.

  • Rotary actuator design for HVAC blend door control
  • Plastic construction for direct replacement use
  • Matches original actuator performance on listed vehicles
  • Fits main and auxiliary HVAC positions depending on application
  • Packaged as an actuator only

Detailed Product Overview

This Dorman HVAC heater blend door actuator, part number 604-024, is engineered to match the quality and performance of the original blend door actuator on specific vehicle years, makes, and models. It is used in HVAC systems to move the blend door for temperature and airflow control, helping restore proper cabin comfort control in Chrysler 300, Dodge Charger, Dodge Challenger, and other listed applications. This part cross-references Standard Ignition ADR200 and TechSmart G04028 for the same application.

Common HVAC Problems It Can Address

  • Inconsistent cabin temperature control
  • Airflow stuck on one vent or mode setting
  • Blend door movement that does not respond to HVAC commands
  • Clicking or repeated actuator noise from the dash area
  • Loss of proper hot/cold air mixing in the HVAC system

Installation Notes and Tips

Verify the vehicle’s HVAC position before installation, since this part is listed for both main and auxiliary locations depending on application. Confirm the part number 604-024 against the original actuator and match the vehicle year, make, model, and position exactly. Proper installation and calibration of the HVAC actuator are important for correct blend door operation after replacement.

Quality Assurance

Dorman designs this replacement actuator to follow the original part’s fit and function on the specified applications. The part is built with a rotary activation type and plastic construction to support direct replacement use in the listed Chrysler, Dodge, Ram, Volkswagen, and Mitsubishi vehicles.

This part fits 113 vehicles
Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
YearMakeModelPositionNotes
2023Chrysler300MainPackaging Type: Box
2023DodgeChallengerMainPackaging Type: Box
2023DodgeChargerMainPackaging Type: Box
2022Chrysler300MainPackaging Type: Box
2022DodgeChallengerMainPackaging Type: Box
2022DodgeChargerMainPackaging Type: Box
2021Chrysler300MainPackaging Type: Box
2021DodgeChallengerMainPackaging Type: Box
2021DodgeChargerMainPackaging Type: Box
2020Chrysler300MainPackaging Type: Box
2020DodgeChallengerMainPackaging Type: Box
2020DodgeChargerMainPackaging Type: Box
2020DodgeGrand CaravanAuxiliaryPackaging Type: Box
2019Chrysler300MainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2019DodgeChallengerMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2019DodgeChargerMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2019DodgeGrand CaravanAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2019DodgeGrand CaravanMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2018Chrysler300MainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2018DodgeChallengerMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2018DodgeChargerMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2018DodgeGrand CaravanAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2018DodgeGrand CaravanMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2017Chrysler300MainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2017DodgeChallengerMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2017DodgeChargerMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2017DodgeGrand CaravanAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2017DodgeGrand CaravanMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2016Chrysler300MainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2016ChryslerTown & CountryAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2016ChryslerTown & CountryMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2016DodgeChallengerMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2016DodgeChargerMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2016DodgeGrand CaravanAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2016DodgeGrand CaravanMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2015Chrysler300MainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2015ChryslerTown & CountryAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2015ChryslerTown & CountryMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2015DodgeChallengerMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2015DodgeChargerMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2015DodgeGrand CaravanAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2015DodgeGrand CaravanMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2015RamC/VAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2015RamC/VMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2014Chrysler300MainHVAC Blend Door Actuator for mode selection in box packaging.
2014ChryslerTown & CountryAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2014ChryslerTown & CountryMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2014DodgeChallengerMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2014DodgeChargerMainHVAC Blend Door Actuator for mode selection in box packaging.
2014DodgeGrand CaravanAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2014DodgeGrand CaravanMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2014RamC/VAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2014RamC/VMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2014VolkswagenRoutanMainPackaging Type: Box
2013Chrysler300MainHVAC Blend Door Actuator for mode selection in box packaging.
2013ChryslerTown & CountryAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2013ChryslerTown & CountryMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2013DodgeChallengerMainHVAC Blend Door Actuator for mode selection in box packaging.
2013DodgeChargerMainHVAC Blend Door Actuator for mode selection in box packaging.
2013DodgeGrand CaravanAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2013DodgeGrand CaravanMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2013RamC/VAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2013RamC/VMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2013VolkswagenRoutanMainPackaging Type: Box
2012Chrysler300MainHVAC Blend Door Actuator for mode selection in box packaging.
2012ChryslerTown & CountryAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2012ChryslerTown & CountryMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2012DodgeChallengerMainHVAC Blend Door Actuator for mode selection in box packaging.
2012DodgeChargerMainHVAC Blend Door Actuator for mode selection in box packaging.
2012DodgeDakotaMainHVAC Blend Door Actuator for mode selection in box packaging.
2012DodgeGrand CaravanAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2012DodgeGrand CaravanMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2012RamC/VAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2012RamC/VMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2012VolkswagenRoutanAuxiliaryPackaging Type: Box
2011Chrysler300MainHVAC Blend Door Actuator for mode selection in box packaging.
2011ChryslerTown & CountryAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2011ChryslerTown & CountryMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2011DodgeChallengerMainHVAC Blend Door Actuator for mode selection in box packaging.
2011DodgeChargerMainHVAC Blend Door Actuator for mode selection in box packaging.
2011DodgeDakotaMainPackaging Type: Box
2011DodgeGrand CaravanAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2011DodgeGrand CaravanMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2011RamDakotaMainHVAC Blend Door Actuator for mode selection in box packaging.
2011VolkswagenRoutanAuxiliaryPackaging Type: Box
2010Chrysler300MainHVAC Blend Door Actuator for mode selection in box packaging.
2010ChryslerTown & CountryAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2010ChryslerTown & CountryMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2010DodgeChallengerMainHVAC Blend Door Actuator for mode selection in box packaging.
2010DodgeChargerMainHVAC Blend Door Actuator for mode selection in box packaging.
2010DodgeDakotaMainHVAC Blend Door Actuator for mode selection in box packaging.
2010DodgeGrand CaravanAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2010DodgeGrand CaravanMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2010VolkswagenRoutanMainPackaging Type: Box
2009Chrysler300MainHVAC Blend Door Actuator for mode selection in box packaging.
2009ChryslerTown & CountryAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2009ChryslerTown & CountryMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2009DodgeChallengerMainHVAC Blend Door Actuator for mode selection in box packaging.
2009DodgeChargerMainHVAC Blend Door Actuator for mode selection in box packaging.
2009DodgeDakotaMainHVAC Blend Door Actuator for mode selection in box packaging.
2009DodgeGrand CaravanAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2009DodgeGrand CaravanMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2009MitsubishiRaiderMainPackaging Type: Box
2009VolkswagenRoutanAuxiliaryPackaging Type: Box
2008Chrysler300MainHVAC Blend Door Actuator for mode selection in box packaging.
2008ChryslerTown & CountryMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2008ChryslerVoyagerMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2008DodgeChallengerMainHVAC Blend Door Actuator for mode selection in box packaging.
2008DodgeChargerMainHVAC Blend Door Actuator for mode selection in box packaging.
2008DodgeDakotaMainHVAC Blend Door Actuator for mode selection in box packaging.
2008DodgeGrand CaravanMainProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2008DodgeMagnumMainHVAC Blend Door Actuator for mode selection in box packaging.
2008MitsubishiRaiderMainPackaging Type: Box
Directly replaces or cross-references 5 part numbers
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.
Standard Ignition — ADR200TechSmart — G0402868031977AAAPBDA0012SK604024