HomeHVAC > Temperature Controls and Related ComponentsDorman 604-038 HVAC Blend Door Actuator - Main
Part #: 604-038

Dorman 604-038 HVAC Blend Door Actuator - Main

Main
⚙️ 48 vehicles fit this part
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Select your vehicle to confirm fitment
Verify this part fits before purchasing — free returns if it doesn't
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✅ In Stock · Ready To Ship Most orders ship same-day if ordered before 1pm CST.
OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Ram and Dodge, 1500, 2500, 3500, Ram 1500, Ram 2500, and Ram 3500
🔄Easy Returns — Return within 60 days for a full refund
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Overview of Dorman HVAC Blend Door Actuator 604-038

The Dorman HVAC Blend Door Actuator 604-038 is designed to provide reliable control of the heating and cooling blend doors in Dodge Ram trucks. This actuator features a rotary switch activation type and durable plastic construction, ensuring consistent performance in your Ram 1500, 2500, or 3500 models.

  • Rotary switch activation for precise HVAC blend door control
  • Durable plastic material for long-lasting use
  • Compatible with Dodge Ram 1500, 2500, and 3500 trucks
  • Includes one actuator per package
  • OEM-quality replacement part number 604-038

Detailed Product Description

The Dorman 604-038 HVAC Blend Door Actuator is engineered to replace faulty or worn actuators in Dodge Ram trucks, specifically the 1500, 2500, and 3500 series. The actuator uses a rotary switch activation type, which allows for smooth and accurate movement of the blend door within the HVAC system. Constructed from durable plastic, this actuator withstands the temperature variations and mechanical stresses typical in automotive HVAC environments. This part is essential for maintaining proper airflow and temperature regulation inside the vehicle cabin.

Common Applications and Issues Resolved

  • Restores proper temperature control in Dodge Ram 1500, 2500, and 3500 HVAC systems
  • Eliminates inconsistent or stuck blend door movement
  • Resolves HVAC system noises related to faulty actuators
  • Fixes issues with air not mixing correctly between hot and cold settings
  • Prevents failure of climate control functions due to actuator malfunction

Installation Notes and Tips

  • Ensure vehicle compatibility with Dodge Ram 1500, 2500, or 3500 before installation
  • Disconnect the battery prior to actuator replacement to avoid electrical issues
  • Carefully remove the old actuator to prevent damage to HVAC components
  • Verify actuator calibration after installation for optimal HVAC performance
  • Consult vehicle service manual for detailed removal and installation procedures

Quality Assurance and Warranty

Dorman parts are manufactured to meet or exceed OEM standards, providing dependable performance for your Dodge Ram truck. The HVAC Blend Door Actuator 604-038 undergoes rigorous quality control to ensure durability and functionality. This part is backed by Dorman's limited warranty, covering defects in material and workmanship under normal use conditions.

BrandDorman
Part Number604-038
MaterialPlastic
Package ContentsActuator
Switch Activation TypeRotary

This part fits 48 vehicles. Search below:

YearMakeModelBody TypePositionNotes
2012Ram1500MainHVAC Blend Door Actuator for mode selection in box packaging.
2012Ram1500MainDefrost; w/Automatic Temperature Control (ATC); Packaging Type: Box
2012Ram1500MainRecirculation; Packaging Type: Box
2012Ram1500MainBlend; Box packaging
2012Ram2500Mainw/Air Conditioning; Mode; Packaging Type: Box
2012Ram2500MainDefrost; w/Automatic Temperature Control (ATC); w/Air Conditioning; Packaging Type: Box
2012Ram2500MainRecirculation with Air Conditioning, Packaging Type: Box
2012Ram2500MainBlend; For use with air conditioning systems; Packaged in a box
2012Ram3500Mainw/Air Conditioning; Mode; Packaging Type: Box
2012Ram3500MainDefrost; w/Automatic Temperature Control (ATC); w/Air Conditioning; Packaging Type: Box
2012Ram3500MainRecirculation with Air Conditioning, Packaging Type: Box
2012Ram3500MainBlend; For use with air conditioning systems; Packaged in a box
2011Ram1500MainHVAC Blend Door Actuator for mode selection in box packaging.
2011Ram1500MainDefrost; w/Automatic Temperature Control (ATC); Packaging Type: Box
2011Ram1500MainRecirculation; Packaging Type: Box
2011Ram1500MainBlend; Box packaging
2011Ram2500Mainw/Air Conditioning; Mode; Packaging Type: Box
2011Ram2500MainDefrost; w/Automatic Temperature Control (ATC); w/Air Conditioning; Packaging Type: Box
2011Ram2500MainRecirculation with Air Conditioning, Packaging Type: Box
2011Ram2500MainBlend; For use with air conditioning systems; Packaged in a box
2011Ram3500Mainw/Air Conditioning; Mode; Packaging Type: Box
2011Ram3500MainDefrost; w/Automatic Temperature Control (ATC); w/Air Conditioning; Packaging Type: Box
2011Ram3500MainRecirculation with Air Conditioning, Packaging Type: Box
2011Ram3500MainBlend; For use with air conditioning systems; Packaged in a box
2010DodgeRam 1500MainHVAC Blend Door Actuator for mode selection in box packaging.
2010DodgeRam 1500MainDefrost; w/Automatic Temperature Control (ATC); Packaging Type: Box
2010DodgeRam 1500MainRecirculation; Packaging Type: Box
2010DodgeRam 1500MainBlend; Box packaging
2010DodgeRam 2500MainHVAC Blend Door Actuator for mode selection in box packaging.
2010DodgeRam 2500MainDefrost; w/Automatic Temperature Control (ATC); Packaging Type: Box
2010DodgeRam 2500MainRecirculation; Packaging Type: Box
2010DodgeRam 2500MainBlend; Box packaging
2010DodgeRam 3500Standard Cab PickupMainDefrost; w/Automatic Temperature Control (ATC); Packaging Type: Box
2010DodgeRam 3500Standard Cab PickupMainHVAC Blend Door Actuator for mode selection in box packaging.
2010DodgeRam 3500Standard Cab PickupMainRecirculation; Packaging Type: Box
2010DodgeRam 3500Standard Cab PickupMainBlend; Box packaging
2010DodgeRam 3500Crew Cab PickupMainDefrost; w/Automatic Temperature Control (ATC); Packaging Type: Box
2010DodgeRam 3500Crew Cab PickupMainHVAC Blend Door Actuator for mode selection in box packaging.
2010DodgeRam 3500Crew Cab PickupMainRecirculation; Packaging Type: Box
2010DodgeRam 3500Crew Cab PickupMainBlend; Box packaging
2010DodgeRam 3500Extended Crew Cab PickupMainDefrost; w/Automatic Temperature Control (ATC); Packaging Type: Box
2010DodgeRam 3500Extended Crew Cab PickupMainHVAC Blend Door Actuator for mode selection in box packaging.
2010DodgeRam 3500Extended Crew Cab PickupMainRecirculation; Packaging Type: Box
2010DodgeRam 3500Extended Crew Cab PickupMainBlend; Box packaging
2009DodgeRam 1500Mainw/Automatic Temperature Control (ATC); Exc. Heavy Duty Model; Packaging Type: Box
2009DodgeRam 1500MainExc. Heavy Duty Model; Mode; Manual Temperature Control; Packaging Type: Box
2009DodgeRam 1500MainRecirculation; Exc. Heavy Duty Model; Manual Temperature Control; Packaging Type: Box
2009DodgeRam 1500MainExc. Heavy Duty Model; Blend; Manual Temperature Control; Packaging Type: Box

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

68048902AAADA367ADR4209ADS4209SK604038

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.