Dorman 604-109 HVAC Blend Door Actuator - Main
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Dorman

Dorman 604-109 HVAC Blend Door Actuator - Main

Brand Dorman 604-109
Position Main
Material Plastic
Package Contents Actuator
Switch Activation Type Rotary
Fits Chevrolet, Pontiac, and Saturn · 48 vehicles

OE-style replacement. Precision-engineered to match original quality and performance.

Rotary design. Provides smooth, accurate HVAC blend door control.

Plastic construction. Lightweight actuator built for dependable operation.

Cross-references Four Seasons 73008, TechSmart F04007 and 15-73513 for the same application. See all 5.

$45.22Free shipping
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Free returns within 60 days if it doesn't fit when fitment is verified.
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HVAC Blend Door Actuator for Manual Temperature Control

Dorman 604-109 is an HVAC heater blend door actuator engineered to match the fit and function of the original unit on specific vehicles. It is built with a rotary switch activation type and a plastic housing for direct replacement in the HVAC system.

Key Features

  • Rotary switch activation for blend door control
  • Plastic construction
  • Supplied as an actuator
  • OE-style replacement for select GM vehicles with manual temperature controls
  • Fits air inlet applications on supported models

Product Details

This Dorman HVAC blend door actuator is designed for vehicles that require outside air or air inlet control in the heating and air conditioning system. It matches the original actuator’s quality and performance on supported applications, including Chevrolet Malibu, Chevrolet HHR, Chevrolet Cobalt, Pontiac G5, Pontiac G6, Saturn Aura, Saturn Ion, Pontiac G4, Pontiac Pursuit, Chevrolet Cavalier, and Pontiac Sunfire. Part number 604-109 is a direct-fit solution for restoring proper HVAC door movement in manual temperature control systems.

This part cross-references Four Seasons 73008 for the same application.

What It Helps Fix

  • HVAC blend door stuck in one position
  • Incorrect cabin temperature control
  • Loss of air inlet or outside air switching
  • Clicking or inconsistent actuator movement
  • Failed manual temperature control response

Installation Notes and Tips

Verify the vehicle’s year, make, model, and HVAC configuration before ordering. This actuator is listed for Main position applications and specific manual temperature control setups, including vehicles with RPO Code C60 on select Chevrolet Malibu models. Confirm the original part number and connector style against the existing unit before installation.

Quality Assurance

Dorman designs this replacement actuator to match the original part’s fit and performance on the listed applications. Part number 604-109 is intended for direct replacement use in supported HVAC systems.

Related reading

This part fits 48 vehicles
Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
YearMakeModelSubmodelPositionNotes
2012ChevroletMalibu—MainAir Inlet; w/RPO Code C60 (Front Manual Temperature Controls); Packaging Type: Box
2011ChevroletHHR—MainFits vehicles requiring outside air, comes in a box.
2011ChevroletMalibu—MainAir Inlet; w/RPO Code C60 (Front Manual Temperature Controls); Packaging Type: Box
2010ChevroletCobalt—MainFits vehicles requiring outside air, comes in a box.
2010ChevroletHHR—MainFits vehicles requiring outside air, comes in a box.
2010ChevroletMalibu—MainAir Inlet; w/RPO Code C60 (Front Manual Temperature Controls); Packaging Type: Box
2010PontiacG5—MainFits vehicles requiring outside air, comes in a box.
2010PontiacG6—MainAir Inlet; Manual Temperature Control; Packaging Type: Box
2009ChevroletCobalt—MainFits vehicles requiring outside air, comes in a box.
2009ChevroletHHR—MainFits vehicles requiring outside air, comes in a box.
2009ChevroletMalibu—MainAir Inlet; w/RPO Code C60 (Front Manual Temperature Controls); Packaging Type: Box
2009PontiacG5—MainFits vehicles requiring outside air, comes in a box.
2009PontiacG6—MainAir Inlet; Manual Temperature Control; Packaging Type: Box
2009SaturnAura—MainAir Inlet; Manual Temperature Control; Packaging Type: Box
2008ChevroletCobalt—MainFits vehicles requiring outside air, comes in a box.
2008ChevroletHHR—MainFits vehicles requiring outside air, comes in a box.
2008ChevroletMalibuLTMainAir Inlet; w/RPO Code C60 (Front Manual Temperature Controls); Packaging Type: Box
2008ChevroletMalibuLTZMainAir Inlet; w/RPO Code C60 (Front Manual Temperature Controls); Packaging Type: Box
2008ChevroletMalibuHybridMainAir Inlet; w/RPO Code C60 (Front Manual Temperature Controls); Packaging Type: Box
2008ChevroletMalibuLSMainAir Inlet; w/RPO Code C60 (Front Manual Temperature Controls); Packaging Type: Box
2008PontiacG5—MainFits vehicles requiring outside air, comes in a box.
2008PontiacG6—MainAir Inlet; Manual Temperature Control; Packaging Type: Box
2008SaturnAura—MainAir Inlet; Manual Temperature Control; Packaging Type: Box
2007ChevroletCobalt—MainFits vehicles requiring outside air, comes in a box.
2007ChevroletHHR—MainFits vehicles requiring outside air, comes in a box.
2007PontiacG5—MainFits vehicles requiring outside air, comes in a box.
2007PontiacG6—MainAir Inlet; Manual Temperature Control; Packaging Type: Box
2007SaturnAura—MainAir Inlet; Manual Temperature Control; Packaging Type: Box
2007SaturnIon—MainFits vehicles requiring outside air, comes in a box.
2006ChevroletCobalt—MainFits vehicles requiring outside air, comes in a box.
2006ChevroletHHR—MainFits vehicles requiring outside air, comes in a box.
2006PontiacG4—MainFits vehicles requiring outside air, comes in a box.
2006PontiacG6—MainAir Inlet; Manual Temperature Control; Packaging Type: Box
2006PontiacPursuit—MainFits vehicles requiring outside air, comes in a box.
2006SaturnIon—MainFits vehicles requiring outside air, comes in a box.
2005ChevroletCavalier—MainFits vehicles requiring outside air, comes in a box.
2005ChevroletCobalt—MainFits vehicles requiring outside air, comes in a box.
2005PontiacG4—MainFits vehicles requiring outside air, comes in a box.
2005PontiacG6—MainAir Inlet; Manual Temperature Control; Packaging Type: Box
2005PontiacPursuit—MainFits vehicles requiring outside air, comes in a box.
2005PontiacSunfire—MainFits vehicles requiring outside air, comes in a box.
2005SaturnIon—MainFits vehicles requiring outside air, comes in a box.
2004ChevroletCavalier—MainFits vehicles requiring outside air, comes in a box.
2004PontiacSunfire—MainFits vehicles requiring outside air, comes in a box.
2004SaturnIon—MainFits vehicles requiring outside air, comes in a box.
2003ChevroletCavalier—MainFits vehicles requiring outside air, comes in a box.
2003PontiacSunfire—MainFits vehicles requiring outside air, comes in a box.
2003SaturnIon—MainFits vehicles requiring outside air, comes in a box.
Directly replaces or cross-references 5 part numbers
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.
Four Seasons — 73008TechSmart — F0400715-7351315842338ADS105