Dorman 604-116 HVAC Blend Door Actuator - Main

Brand Dorman 604-116
Position Main
Material Plastic
Package Contents Actuator
Switch Activation Type Rotary
Fits Cadillac, Chevrolet, GMC, Oldsmobile, and Pontiac · 138 vehicles

OE-style replacement. Precision-engineered to match original quality and performance.

Rotary design. Provides smooth control of the HVAC blend door.

Plastic construction. Lightweight actuator built for dependable operation.

Cross-references Autotecnica GM0613082, Dayco 73022 and SKP SK604116 for the same application. See all 7.

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HVAC Blend Door Actuator Overview

Dorman 604-116 is a heater blend door actuator engineered to match the fit and function of the original unit on select GM and Pontiac vehicles. It uses a rotary switch activation design and a durable plastic housing for direct replacement service on the listed applications.

Compatible With 1995-2000 Chevrolet C1500, Main; 1995-1999 GMC K1500, Main; and other listed Cadillac, Chevrolet, GMC, Oldsmobile, and Pontiac models that require outside air control.

Key Features

  • Precision-engineered HVAC blend door actuator for direct replacement use
  • Rotary activation type for controlled HVAC door movement
  • Plastic construction for OE-style packaging and fit
  • Designed for vehicles requiring outside air operation
  • Dorman 604-116 application coverage across multiple GM platforms

Detailed Description

This HVAC heater blend door actuator helps control airflow routing inside the climate system by moving the blend door to the proper position. Dorman 604-116 is built to match the quality and performance of the original actuator on specific vehicle years, makes, and models, making it a practical replacement for HVAC systems that no longer respond correctly. This part cross-references Autotecnica GM0613082 for the same application.

Vehicle coverage includes 1995-2000 Chevrolet C2500, Main; 1995-2000 GMC K3500, Main; 1999-2000 Cadillac Escalade, Main; and 1997-2000 Oldsmobile Silhouette, Main. It also applies to 1995-1999 Chevrolet K1500 Suburban, Main and 1999 Pontiac Trans Sport, Main.

What It Helps Fix

  • Temperature changes that do not respond correctly at the dash controls
  • Airflow stuck on one vent or one temperature setting
  • HVAC doors that do not move when the control head is adjusted
  • Inconsistent cabin comfort caused by a failed blend door actuator
  • Noise from a worn actuator motor or internal gear wear

Installation Notes and Tips

Verify the vehicle’s HVAC configuration and match the listed year, make, model, and position before installation. On the covered applications, this actuator is used in the Main position and is specified for vehicles requiring outside air. Inspect the HVAC door and connector condition during replacement to avoid repeat failure.

Quality Assurance

Dorman designs this actuator as an OE-style replacement for the original part on the specified applications. The part number 604-116 is supported by fitment-specific engineering for the listed GM and Pontiac vehicles, including Chevrolet Tahoe, GMC Yukon, and Pontiac Montana applications.

This part fits 138 vehicles
Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
YearMakeModelLitersCylindersPositionNotes
2000CadillacEscaladeMainFits vehicles requiring outside air, comes in a box.
2000ChevroletC2500MainFits vehicles requiring outside air, comes in a box.
2000ChevroletC35MainFits vehicles requiring outside air, comes in a box.
2000ChevroletC3500MainFits vehicles requiring outside air, comes in a box.
2000ChevroletK2500MainFits vehicles requiring outside air, comes in a box.
2000ChevroletK3500MainFits vehicles requiring outside air, comes in a box.
2000ChevroletSuburban 1500MainFits vehicles requiring outside air, comes in a box.
2000ChevroletTahoe5.7LV8MainFits vehicles requiring outside air, comes in a box.
2000GMCC2500MainFits vehicles requiring outside air, comes in a box.
2000GMCC3500MainFits vehicles requiring outside air, comes in a box.
2000GMCK2500MainFits vehicles requiring outside air, comes in a box.
2000GMCK3500MainFits vehicles requiring outside air, comes in a box.
2000GMCYukon5.7LV8MainFits vehicles requiring outside air, comes in a box.
2000OldsmobileSilhouetteMainFits vehicles requiring outside air, comes in a box.
2000PontiacMontanaMainFits vehicles requiring outside air, comes in a box.
1999CadillacEscaladeMainFits vehicles requiring outside air, comes in a box.
1999ChevroletC1500MainFits vehicles requiring outside air, comes in a box.
1999ChevroletC1500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1999ChevroletC2500MainFits vehicles requiring outside air, comes in a box.
1999ChevroletC2500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1999ChevroletC35MainFits vehicles requiring outside air, comes in a box.
1999ChevroletC3500MainFits vehicles requiring outside air, comes in a box.
1999ChevroletK1500MainFits vehicles requiring outside air, comes in a box.
1999ChevroletK1500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1999ChevroletK2500MainFits vehicles requiring outside air, comes in a box.
1999ChevroletK2500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1999ChevroletK3500MainFits vehicles requiring outside air, comes in a box.
1999ChevroletTahoeMainFits vehicles requiring outside air, comes in a box.
1999GMCC1500MainFits vehicles requiring outside air, comes in a box.
1999GMCC1500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1999GMCC2500MainFits vehicles requiring outside air, comes in a box.
1999GMCC2500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1999GMCC3500MainFits vehicles requiring outside air, comes in a box.
1999GMCK1500MainFits vehicles requiring outside air, comes in a box.
1999GMCK1500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1999GMCK2500MainFits vehicles requiring outside air, comes in a box.
1999GMCK2500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1999GMCK3500MainFits vehicles requiring outside air, comes in a box.
1999GMCYukonMainFits vehicles requiring outside air, comes in a box.
1999OldsmobileSilhouetteMainFits vehicles requiring outside air, comes in a box.
1999PontiacMontanaMainFits vehicles requiring outside air, comes in a box.
1999PontiacTrans SportMainPackaging Type: Box
1998ChevroletC1500MainFits vehicles requiring outside air, comes in a box.
1998ChevroletC1500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1998ChevroletC2500MainFits vehicles requiring outside air, comes in a box.
1998ChevroletC2500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1998ChevroletC35MainFits vehicles requiring outside air, comes in a box.
1998ChevroletC3500MainFits vehicles requiring outside air, comes in a box.
1998ChevroletK1500MainFits vehicles requiring outside air, comes in a box.
1998ChevroletK1500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1998ChevroletK2500MainFits vehicles requiring outside air, comes in a box.
1998ChevroletK2500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1998ChevroletK3500MainFits vehicles requiring outside air, comes in a box.
1998ChevroletTahoeMainFits vehicles requiring outside air, comes in a box.
1998GMCC1500MainFits vehicles requiring outside air, comes in a box.
1998GMCC1500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1998GMCC2500MainFits vehicles requiring outside air, comes in a box.
1998GMCC2500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1998GMCC3500MainFits vehicles requiring outside air, comes in a box.
1998GMCK1500MainFits vehicles requiring outside air, comes in a box.
1998GMCK1500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1998GMCK2500MainFits vehicles requiring outside air, comes in a box.
1998GMCK2500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1998GMCK3500MainFits vehicles requiring outside air, comes in a box.
1998GMCYukonMainFits vehicles requiring outside air, comes in a box.
1998OldsmobileSilhouetteMainFits vehicles requiring outside air, comes in a box.
1998PontiacTrans SportMainFits vehicles requiring outside air, comes in a box.
1997ChevroletC1500MainFits vehicles requiring outside air, comes in a box.
1997ChevroletC1500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1997ChevroletC2500MainFits vehicles requiring outside air, comes in a box.
1997ChevroletC2500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1997ChevroletC35MainFits vehicles requiring outside air, comes in a box.
1997ChevroletC3500MainFits vehicles requiring outside air, comes in a box.
1997ChevroletK1500MainFits vehicles requiring outside air, comes in a box.
1997ChevroletK1500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1997ChevroletK2500MainFits vehicles requiring outside air, comes in a box.
1997ChevroletK2500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1997ChevroletK3500MainFits vehicles requiring outside air, comes in a box.
1997ChevroletTahoeMainFits vehicles requiring outside air, comes in a box.
1997GMCC1500MainFits vehicles requiring outside air, comes in a box.
1997GMCC1500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1997GMCC2500MainFits vehicles requiring outside air, comes in a box.
1997GMCC2500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1997GMCC3500MainFits vehicles requiring outside air, comes in a box.
1997GMCK1500MainFits vehicles requiring outside air, comes in a box.
1997GMCK1500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1997GMCK2500MainFits vehicles requiring outside air, comes in a box.
1997GMCK2500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1997GMCK3500MainFits vehicles requiring outside air, comes in a box.
1997GMCYukonMainFits vehicles requiring outside air, comes in a box.
1997OldsmobileSilhouetteMainFits vehicles requiring outside air, comes in a box.
1997PontiacTrans SportMainFits vehicles requiring outside air, comes in a box.
1996ChevroletC1500MainFits vehicles requiring outside air, comes in a box.
1996ChevroletC1500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1996ChevroletC2500MainFits vehicles requiring outside air, comes in a box.
1996ChevroletC2500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1996ChevroletC35MainFits vehicles requiring outside air, comes in a box.
1996ChevroletC3500MainFits vehicles requiring outside air, comes in a box.
1996ChevroletK1500MainFits vehicles requiring outside air, comes in a box.
1996ChevroletK1500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1996ChevroletK2500MainFits vehicles requiring outside air, comes in a box.
1996ChevroletK2500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1996ChevroletK3500MainFits vehicles requiring outside air, comes in a box.
1996ChevroletTahoeMainFits vehicles requiring outside air, comes in a box.
1996GMCC1500MainFits vehicles requiring outside air, comes in a box.
1996GMCC1500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1996GMCC2500MainFits vehicles requiring outside air, comes in a box.
1996GMCC2500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1996GMCC3500MainFits vehicles requiring outside air, comes in a box.
1996GMCK1500MainFits vehicles requiring outside air, comes in a box.
1996GMCK1500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1996GMCK2500MainFits vehicles requiring outside air, comes in a box.
1996GMCK2500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1996GMCK3500MainFits vehicles requiring outside air, comes in a box.
1996GMCYukonMainFits vehicles requiring outside air, comes in a box.
1995ChevroletC1500MainFits vehicles requiring outside air, comes in a box.
1995ChevroletC1500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1995ChevroletC2500MainFits vehicles requiring outside air, comes in a box.
1995ChevroletC2500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1995ChevroletC35MainFits vehicles requiring outside air, comes in a box.
1995ChevroletC3500MainFits vehicles requiring outside air, comes in a box.
1995ChevroletK1500MainFits vehicles requiring outside air, comes in a box.
1995ChevroletK1500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1995ChevroletK2500MainFits vehicles requiring outside air, comes in a box.
1995ChevroletK2500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1995ChevroletK3500MainFits vehicles requiring outside air, comes in a box.
1995ChevroletTahoeMainFits vehicles requiring outside air, comes in a box.
1995GMCC1500MainFits vehicles requiring outside air, comes in a box.
1995GMCC1500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1995GMCC2500MainFits vehicles requiring outside air, comes in a box.
1995GMCC2500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1995GMCC3500MainFits vehicles requiring outside air, comes in a box.
1995GMCK1500MainFits vehicles requiring outside air, comes in a box.
1995GMCK1500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1995GMCK2500MainFits vehicles requiring outside air, comes in a box.
1995GMCK2500 SuburbanMainFits vehicles requiring outside air, comes in a box.
1995GMCK3500MainFits vehicles requiring outside air, comes in a box.
1995GMCYukonMainFits vehicles requiring outside air, comes in a box.
Directly replaces or cross-references 7 part numbers
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.
Autotecnica — GM0613082Dayco — 73022SKP — SK604116TechSmart — F0401115-7210616167292ADS109