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Dorman 604-116 HVAC Blend Door Actuator - Main
| Brand | Dorman 604-116 |
|---|---|
| Position | Main |
| Material | Plastic |
| Package Contents | Actuator |
| Switch Activation Type | Rotary |
| Fits | Cadillac, Chevrolet, GMC, Oldsmobile, and Pontiac · 138 vehicles |
OE-style replacement. Precision-engineered to match original quality and performance.
Rotary design. Provides smooth control of the HVAC blend door.
Plastic construction. Lightweight actuator built for dependable operation.
Cross-references Autotecnica GM0613082, Dayco 73022 and SKP SK604116 for the same application. See all 7.
HVAC Blend Door Actuator Overview
Dorman 604-116 is a heater blend door actuator engineered to match the fit and function of the original unit on select GM and Pontiac vehicles. It uses a rotary switch activation design and a durable plastic housing for direct replacement service on the listed applications.
Compatible With 1995-2000 Chevrolet C1500, Main; 1995-1999 GMC K1500, Main; and other listed Cadillac, Chevrolet, GMC, Oldsmobile, and Pontiac models that require outside air control.
Key Features
- Precision-engineered HVAC blend door actuator for direct replacement use
- Rotary activation type for controlled HVAC door movement
- Plastic construction for OE-style packaging and fit
- Designed for vehicles requiring outside air operation
- Dorman 604-116 application coverage across multiple GM platforms
Detailed Description
This HVAC heater blend door actuator helps control airflow routing inside the climate system by moving the blend door to the proper position. Dorman 604-116 is built to match the quality and performance of the original actuator on specific vehicle years, makes, and models, making it a practical replacement for HVAC systems that no longer respond correctly. This part cross-references Autotecnica GM0613082 for the same application.
Vehicle coverage includes 1995-2000 Chevrolet C2500, Main; 1995-2000 GMC K3500, Main; 1999-2000 Cadillac Escalade, Main; and 1997-2000 Oldsmobile Silhouette, Main. It also applies to 1995-1999 Chevrolet K1500 Suburban, Main and 1999 Pontiac Trans Sport, Main.
What It Helps Fix
- Temperature changes that do not respond correctly at the dash controls
- Airflow stuck on one vent or one temperature setting
- HVAC doors that do not move when the control head is adjusted
- Inconsistent cabin comfort caused by a failed blend door actuator
- Noise from a worn actuator motor or internal gear wear
Installation Notes and Tips
Verify the vehicle’s HVAC configuration and match the listed year, make, model, and position before installation. On the covered applications, this actuator is used in the Main position and is specified for vehicles requiring outside air. Inspect the HVAC door and connector condition during replacement to avoid repeat failure.
Quality Assurance
Dorman designs this actuator as an OE-style replacement for the original part on the specified applications. The part number 604-116 is supported by fitment-specific engineering for the listed GM and Pontiac vehicles, including Chevrolet Tahoe, GMC Yukon, and Pontiac Montana applications.
| Year | Make | Model | Liters | Cylinders | Position | Notes |
|---|---|---|---|---|---|---|
| 2000 | Cadillac | Escalade | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 2000 | Chevrolet | C2500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 2000 | Chevrolet | C35 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 2000 | Chevrolet | C3500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 2000 | Chevrolet | K2500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 2000 | Chevrolet | K3500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 2000 | Chevrolet | Suburban 1500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 2000 | Chevrolet | Tahoe | 5.7L | V8 | Main | Fits vehicles requiring outside air, comes in a box. |
| 2000 | GMC | C2500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 2000 | GMC | C3500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 2000 | GMC | K2500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 2000 | GMC | K3500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 2000 | GMC | Yukon | 5.7L | V8 | Main | Fits vehicles requiring outside air, comes in a box. |
| 2000 | Oldsmobile | Silhouette | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 2000 | Pontiac | Montana | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1999 | Cadillac | Escalade | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1999 | Chevrolet | C1500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1999 | Chevrolet | C1500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1999 | Chevrolet | C2500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1999 | Chevrolet | C2500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1999 | Chevrolet | C35 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1999 | Chevrolet | C3500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1999 | Chevrolet | K1500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1999 | Chevrolet | K1500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1999 | Chevrolet | K2500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1999 | Chevrolet | K2500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1999 | Chevrolet | K3500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1999 | Chevrolet | Tahoe | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1999 | GMC | C1500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1999 | GMC | C1500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1999 | GMC | C2500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1999 | GMC | C2500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1999 | GMC | C3500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1999 | GMC | K1500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1999 | GMC | K1500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1999 | GMC | K2500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1999 | GMC | K2500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1999 | GMC | K3500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1999 | GMC | Yukon | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1999 | Oldsmobile | Silhouette | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1999 | Pontiac | Montana | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1999 | Pontiac | Trans Sport | — | — | Main | Packaging Type: Box |
| 1998 | Chevrolet | C1500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1998 | Chevrolet | C1500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1998 | Chevrolet | C2500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1998 | Chevrolet | C2500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1998 | Chevrolet | C35 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1998 | Chevrolet | C3500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1998 | Chevrolet | K1500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1998 | Chevrolet | K1500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1998 | Chevrolet | K2500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1998 | Chevrolet | K2500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1998 | Chevrolet | K3500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1998 | Chevrolet | Tahoe | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1998 | GMC | C1500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1998 | GMC | C1500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1998 | GMC | C2500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1998 | GMC | C2500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1998 | GMC | C3500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1998 | GMC | K1500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1998 | GMC | K1500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1998 | GMC | K2500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1998 | GMC | K2500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1998 | GMC | K3500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1998 | GMC | Yukon | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1998 | Oldsmobile | Silhouette | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1998 | Pontiac | Trans Sport | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1997 | Chevrolet | C1500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1997 | Chevrolet | C1500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1997 | Chevrolet | C2500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1997 | Chevrolet | C2500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1997 | Chevrolet | C35 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1997 | Chevrolet | C3500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1997 | Chevrolet | K1500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1997 | Chevrolet | K1500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1997 | Chevrolet | K2500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1997 | Chevrolet | K2500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1997 | Chevrolet | K3500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1997 | Chevrolet | Tahoe | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1997 | GMC | C1500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1997 | GMC | C1500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1997 | GMC | C2500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1997 | GMC | C2500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1997 | GMC | C3500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1997 | GMC | K1500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1997 | GMC | K1500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1997 | GMC | K2500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1997 | GMC | K2500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1997 | GMC | K3500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1997 | GMC | Yukon | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1997 | Oldsmobile | Silhouette | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1997 | Pontiac | Trans Sport | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1996 | Chevrolet | C1500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1996 | Chevrolet | C1500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1996 | Chevrolet | C2500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1996 | Chevrolet | C2500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1996 | Chevrolet | C35 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1996 | Chevrolet | C3500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1996 | Chevrolet | K1500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1996 | Chevrolet | K1500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1996 | Chevrolet | K2500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1996 | Chevrolet | K2500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1996 | Chevrolet | K3500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1996 | Chevrolet | Tahoe | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1996 | GMC | C1500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1996 | GMC | C1500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1996 | GMC | C2500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1996 | GMC | C2500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1996 | GMC | C3500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1996 | GMC | K1500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1996 | GMC | K1500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1996 | GMC | K2500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1996 | GMC | K2500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1996 | GMC | K3500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1996 | GMC | Yukon | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1995 | Chevrolet | C1500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1995 | Chevrolet | C1500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1995 | Chevrolet | C2500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1995 | Chevrolet | C2500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1995 | Chevrolet | C35 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1995 | Chevrolet | C3500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1995 | Chevrolet | K1500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1995 | Chevrolet | K1500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1995 | Chevrolet | K2500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1995 | Chevrolet | K2500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1995 | Chevrolet | K3500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1995 | Chevrolet | Tahoe | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1995 | GMC | C1500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1995 | GMC | C1500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1995 | GMC | C2500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1995 | GMC | C2500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1995 | GMC | C3500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1995 | GMC | K1500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1995 | GMC | K1500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1995 | GMC | K2500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1995 | GMC | K2500 Suburban | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1995 | GMC | K3500 | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 1995 | GMC | Yukon | — | — | Main | Fits vehicles requiring outside air, comes in a box. |
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