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Dorman 604-154 HVAC Blend Door Actuator - Auxiliary or Main
Overview of the Dorman HVAC Blend Door Actuator 604-154
The Dorman HVAC Blend Door Actuator 604-154 is designed to provide reliable control of the HVAC system in select GM vehicles. This actuator features a rotary switch activation type and is constructed from durable plastic to ensure consistent performance in Buick Montana, Chevrolet Relay, Pontiac Terraza, and Saturn Uplander models.
- Rotary switch activation for precise HVAC blend door control
- Durable plastic construction for long-lasting use
- Compatible with Buick Montana, Chevrolet Relay, Pontiac Terraza, and Saturn Uplander
- Includes one actuator per package
- OEM-quality fit and function
Detailed Product Description
The Dorman 604-154 HVAC Blend Door Actuator is engineered to regulate the airflow and temperature inside the vehicle cabin by controlling the blend door position. Its rotary switch activation type allows for smooth and accurate adjustments, ensuring optimal climate control. Made from high-quality plastic, this actuator resists wear and environmental factors, maintaining reliable operation over time. This part is specifically designed to fit Buick Montana, Chevrolet Relay, Pontiac Terraza, and Saturn Uplander models, providing a direct replacement for the original component.
Common Applications and Issues Addressed
- Restores proper airflow direction and temperature control in HVAC systems
- Eliminates inconsistent or stuck blend door movement
- Resolves HVAC system noise caused by faulty actuators
- Fixes failure of the blend door to respond to temperature settings
- Prevents HVAC system from blowing only hot or cold air
Installation Notes and Tips
- Ensure vehicle compatibility with Buick Montana, Chevrolet Relay, Pontiac Terraza, or Saturn Uplander before installation
- Disconnect the vehicle battery prior to actuator replacement to avoid electrical issues
- Carefully remove the old actuator to prevent damage to the blend door or surrounding components
- Verify actuator alignment and secure mounting to ensure proper operation
- Test HVAC system functionality after installation to confirm correct blend door movement
Quality Assurance and Warranty Information
Dorman parts are manufactured to meet or exceed OEM standards, providing dependable performance and fit. The 604-154 HVAC Blend Door Actuator undergoes rigorous quality control to ensure durability and functionality. This product is backed by Dorman's limited warranty, covering defects in material and workmanship under normal use conditions.
| Brand | Dorman |
| Part Number | 604-154 |
| Material | Plastic |
| Package Contents | Actuator |
| Switch Activation Type | Rotary |
This part fits 80 vehicles. Search below:
| Year | Make | Model | Submodel | Position | Notes |
|---|---|---|---|---|---|
| 2009 | Chevrolet | Uplander | Auxiliary | Temperature control HVAC blend door actuator for box packaging. | |
| 2009 | Chevrolet | Uplander | Main | Defrost; Box packaging. | |
| 2009 | Chevrolet | Uplander | Main | HVAC Blend Door Actuator for mode selection in box packaging. | |
| 2009 | Chevrolet | Uplander | Main | Temperature control HVAC blend door actuator for box packaging. | |
| 2009 | Chevrolet | Uplander | Main | Fits vehicles requiring outside air, comes in a box. | |
| 2009 | Pontiac | Montana | Auxiliary | Temperature control HVAC blend door actuator for box packaging. | |
| 2009 | Pontiac | Montana | Main | Fits vehicles requiring outside air, comes in a box. | |
| 2009 | Pontiac | Montana | Main | Defrost; Box packaging. | |
| 2009 | Pontiac | Montana | Main | HVAC Blend Door Actuator for mode selection in box packaging. | |
| 2009 | Pontiac | Montana | Main | Temperature control HVAC blend door actuator for box packaging. | |
| 2008 | Chevrolet | Uplander | Auxiliary | Temperature control HVAC blend door actuator for box packaging. | |
| 2008 | Chevrolet | Uplander | Main | Defrost; Box packaging. | |
| 2008 | Chevrolet | Uplander | Main | HVAC Blend Door Actuator for mode selection in box packaging. | |
| 2008 | Chevrolet | Uplander | Main | Temperature control HVAC blend door actuator for box packaging. | |
| 2008 | Chevrolet | Uplander | Main | Fits vehicles requiring outside air, comes in a box. | |
| 2008 | Pontiac | Montana | Auxiliary | Temperature control HVAC blend door actuator for box packaging. | |
| 2008 | Pontiac | Montana | Main | Fits vehicles requiring outside air, comes in a box. | |
| 2008 | Pontiac | Montana | Main | Defrost; Box packaging. | |
| 2008 | Pontiac | Montana | Main | HVAC Blend Door Actuator for mode selection in box packaging. | |
| 2008 | Pontiac | Montana | Main | Temperature control HVAC blend door actuator for box packaging. | |
| 2007 | Buick | Terraza | Auxiliary | Temperature control HVAC blend door actuator for box packaging. | |
| 2007 | Buick | Terraza | Main | Fits vehicles requiring outside air, comes in a box. | |
| 2007 | Buick | Terraza | Main | Defrost; Box packaging. | |
| 2007 | Buick | Terraza | Main | HVAC Blend Door Actuator for mode selection in box packaging. | |
| 2007 | Buick | Terraza | Main | Temperature control HVAC blend door actuator for box packaging. | |
| 2007 | Chevrolet | Uplander | Auxiliary | Temperature control HVAC blend door actuator for box packaging. | |
| 2007 | Chevrolet | Uplander | Main | Defrost; Box packaging. | |
| 2007 | Chevrolet | Uplander | Main | HVAC Blend Door Actuator for mode selection in box packaging. | |
| 2007 | Chevrolet | Uplander | Main | Temperature control HVAC blend door actuator for box packaging. | |
| 2007 | Chevrolet | Uplander | Main | Fits vehicles requiring outside air, comes in a box. | |
| 2007 | Pontiac | Montana | Auxiliary | Temperature control HVAC blend door actuator for box packaging. | |
| 2007 | Pontiac | Montana | Main | Fits vehicles requiring outside air, comes in a box. | |
| 2007 | Pontiac | Montana | Main | Defrost; Box packaging. | |
| 2007 | Pontiac | Montana | Main | HVAC Blend Door Actuator for mode selection in box packaging. | |
| 2007 | Pontiac | Montana | Main | Temperature control HVAC blend door actuator for box packaging. | |
| 2007 | Saturn | Relay | Auxiliary | Temperature control HVAC blend door actuator for box packaging. | |
| 2007 | Saturn | Relay | Main | Defrost; Box packaging. | |
| 2007 | Saturn | Relay | Main | HVAC Blend Door Actuator for mode selection in box packaging. | |
| 2007 | Saturn | Relay | Main | Fits vehicles requiring outside air, comes in a box. | |
| 2007 | Saturn | Relay | Main | Temperature control HVAC blend door actuator for box packaging. | |
| 2006 | Buick | Terraza | Auxiliary | Temperature control HVAC blend door actuator for box packaging. | |
| 2006 | Buick | Terraza | Main | Defrost; Box packaging. | |
| 2006 | Buick | Terraza | Main | Fits vehicles requiring outside air, comes in a box. | |
| 2006 | Buick | Terraza | Main | HVAC Blend Door Actuator for mode selection in box packaging. | |
| 2006 | Buick | Terraza | Main | Temperature control HVAC blend door actuator for box packaging. | |
| 2006 | Chevrolet | Uplander | Auxiliary | Temperature control HVAC blend door actuator for box packaging. | |
| 2006 | Chevrolet | Uplander | Main | Fits vehicles requiring outside air, comes in a box. | |
| 2006 | Chevrolet | Uplander | Main | Defrost; Box packaging. | |
| 2006 | Chevrolet | Uplander | Main | HVAC Blend Door Actuator for mode selection in box packaging. | |
| 2006 | Chevrolet | Uplander | Main | Temperature control HVAC blend door actuator for box packaging. | |
| 2006 | Pontiac | Montana | Auxiliary | Temperature control HVAC blend door actuator for box packaging. | |
| 2006 | Pontiac | Montana | Main | Fits vehicles requiring outside air, comes in a box. | |
| 2006 | Pontiac | Montana | Main | Defrost; Box packaging. | |
| 2006 | Pontiac | Montana | Main | HVAC Blend Door Actuator for mode selection in box packaging. | |
| 2006 | Pontiac | Montana | Main | Temperature control HVAC blend door actuator for box packaging. | |
| 2006 | Saturn | Relay | Auxiliary | Temperature control HVAC blend door actuator for box packaging. | |
| 2006 | Saturn | Relay | Main | Defrost; Box packaging. | |
| 2006 | Saturn | Relay | Main | HVAC Blend Door Actuator for mode selection in box packaging. | |
| 2006 | Saturn | Relay | Main | Fits vehicles requiring outside air, comes in a box. | |
| 2006 | Saturn | Relay | Main | Temperature control HVAC blend door actuator for box packaging. | |
| 2005 | Buick | Terraza | Auxiliary | Temperature control HVAC blend door actuator for box packaging. | |
| 2005 | Buick | Terraza | Main | Defrost; Box packaging. | |
| 2005 | Buick | Terraza | Main | Fits vehicles requiring outside air, comes in a box. | |
| 2005 | Buick | Terraza | Main | HVAC Blend Door Actuator for mode selection in box packaging. | |
| 2005 | Buick | Terraza | Main | Temperature control HVAC blend door actuator for box packaging. | |
| 2005 | Chevrolet | Uplander | Auxiliary | Temperature control HVAC blend door actuator for box packaging. | |
| 2005 | Chevrolet | Uplander | Main | Fits vehicles requiring outside air, comes in a box. | |
| 2005 | Chevrolet | Uplander | Main | Defrost; Box packaging. | |
| 2005 | Chevrolet | Uplander | Main | HVAC Blend Door Actuator for mode selection in box packaging. | |
| 2005 | Chevrolet | Uplander | Main | Temperature control HVAC blend door actuator for box packaging. | |
| 2005 | Pontiac | Montana | SV6 | Auxiliary | Temperature control HVAC blend door actuator for box packaging. |
| 2005 | Pontiac | Montana | SV6 | Main | Fits vehicles requiring outside air, comes in a box. |
| 2005 | Pontiac | Montana | SV6 | Main | Defrost; Box packaging. |
| 2005 | Pontiac | Montana | SV6 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2005 | Pontiac | Montana | SV6 | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2005 | Saturn | Relay | Auxiliary | Temperature control HVAC blend door actuator for box packaging. | |
| 2005 | Saturn | Relay | Main | Defrost; Box packaging. | |
| 2005 | Saturn | Relay | Main | HVAC Blend Door Actuator for mode selection in box packaging. | |
| 2005 | Saturn | Relay | Main | Temperature control HVAC blend door actuator for box packaging. | |
| 2005 | Saturn | Relay | Main | Fits vehicles requiring outside air, comes in a box. |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.