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Dorman 604-154 HVAC Blend Door Actuator - Auxiliary or Main
| Brand | Dorman 604-154 |
|---|---|
| Position | Auxiliary |
| Material | Plastic |
| Package Contents | Actuator |
| Switch Activation Type | Rotary |
| Fits | Chevrolet, Pontiac, Buick, and Saturn · 80 vehicles |
OE-style replacement. Precision-engineered to match original actuator quality and performance.
Rotary design. Smoothly controls the HVAC blend door for consistent temperature changes.
Plastic construction. Lightweight actuator built for dependable HVAC operation.
Cross-references 10364929, ADS168 and APBDA0091 for the same application. See all 5.
HVAC Blend Door Actuator for OE-Style Climate Control
This Dorman HVAC blend door actuator is a rotary-style replacement built for specific Chevrolet, Pontiac, Buick, and Saturn applications. It is engineered to match the quality and performance of the original actuator used for temperature and mode control in the HVAC system.
Use part number 604-154 when servicing climate control concerns on vehicles such as the Chevrolet Uplander, Pontiac Montana, Buick Terraza, and Saturn Relay.
Key Features
- Rotary switch activation type for HVAC blend door operation
- Plastic housing construction
- Supplied as an actuator only
- OE-style replacement for temperature control and mode selection functions
- Direct fit for select 2005-2009 GM minivan HVAC applications
Detailed Description
Dorman 604-154 is an HVAC heater blend door actuator designed for specific vehicles that use a rotary actuator to control air temperature, defrost, outside air, or mode selection. It is a practical replacement for worn or failed actuators in the climate control system, helping restore proper movement of the blend door inside the HVAC box. This part number 604-154 is listed for select Chevrolet Uplander, Pontiac Montana, Buick Terraza, and Saturn Relay models across the 2005-2009 model years.
This part cross-references 10364929 and ADS168 for the same application.
What It Helps Fix
- Incorrect cabin air temperature
- Airflow stuck on defrost, panel, or floor settings
- HVAC doors that do not respond to control changes
- Loss of outside air or recirculation function tied to the actuator circuit
- Clicking or inconsistent movement from a failing blend door actuator
Installation Notes and Tips
Verify the actuator position before ordering, since this part is listed for both Main and Auxiliary locations depending on the vehicle and HVAC configuration. Confirm the original connector style, mounting location, and control function against the removed unit before installation. For best results, inspect the blend door and HVAC housing for binding or damage that could affect actuator operation after replacement.
Quality Assurance
Dorman engineers this actuator to align with the fit, function, and performance expectations of the original part on the listed applications. It is intended for direct replacement use on select GM vehicles, including Chevrolet Uplander, Pontiac Montana, Buick Terraza, and Saturn Relay models.
| Year | Make | Model | Submodel | Position | Notes |
|---|---|---|---|---|---|
| 2009 | Chevrolet | Uplander | — | Auxiliary | Temperature control HVAC blend door actuator for box packaging. |
| 2009 | Chevrolet | Uplander | — | Main | Defrost; Box packaging. |
| 2009 | Chevrolet | Uplander | — | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2009 | Chevrolet | Uplander | — | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2009 | Chevrolet | Uplander | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 2009 | Pontiac | Montana | — | Auxiliary | Temperature control HVAC blend door actuator for box packaging. |
| 2009 | Pontiac | Montana | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 2009 | Pontiac | Montana | — | Main | Defrost; Box packaging. |
| 2009 | Pontiac | Montana | — | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2009 | Pontiac | Montana | — | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2008 | Chevrolet | Uplander | — | Auxiliary | Temperature control HVAC blend door actuator for box packaging. |
| 2008 | Chevrolet | Uplander | — | Main | Defrost; Box packaging. |
| 2008 | Chevrolet | Uplander | — | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2008 | Chevrolet | Uplander | — | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2008 | Chevrolet | Uplander | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 2008 | Pontiac | Montana | — | Auxiliary | Temperature control HVAC blend door actuator for box packaging. |
| 2008 | Pontiac | Montana | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 2008 | Pontiac | Montana | — | Main | Defrost; Box packaging. |
| 2008 | Pontiac | Montana | — | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2008 | Pontiac | Montana | — | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2007 | Buick | Terraza | — | Auxiliary | Temperature control HVAC blend door actuator for box packaging. |
| 2007 | Buick | Terraza | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 2007 | Buick | Terraza | — | Main | Defrost; Box packaging. |
| 2007 | Buick | Terraza | — | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2007 | Buick | Terraza | — | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2007 | Chevrolet | Uplander | — | Auxiliary | Temperature control HVAC blend door actuator for box packaging. |
| 2007 | Chevrolet | Uplander | — | Main | Defrost; Box packaging. |
| 2007 | Chevrolet | Uplander | — | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2007 | Chevrolet | Uplander | — | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2007 | Chevrolet | Uplander | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 2007 | Pontiac | Montana | — | Auxiliary | Temperature control HVAC blend door actuator for box packaging. |
| 2007 | Pontiac | Montana | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 2007 | Pontiac | Montana | — | Main | Defrost; Box packaging. |
| 2007 | Pontiac | Montana | — | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2007 | Pontiac | Montana | — | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2007 | Saturn | Relay | — | Auxiliary | Temperature control HVAC blend door actuator for box packaging. |
| 2007 | Saturn | Relay | — | Main | Defrost; Box packaging. |
| 2007 | Saturn | Relay | — | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2007 | Saturn | Relay | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 2007 | Saturn | Relay | — | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2006 | Buick | Terraza | — | Auxiliary | Temperature control HVAC blend door actuator for box packaging. |
| 2006 | Buick | Terraza | — | Main | Defrost; Box packaging. |
| 2006 | Buick | Terraza | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 2006 | Buick | Terraza | — | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2006 | Buick | Terraza | — | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2006 | Chevrolet | Uplander | — | Auxiliary | Temperature control HVAC blend door actuator for box packaging. |
| 2006 | Chevrolet | Uplander | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 2006 | Chevrolet | Uplander | — | Main | Defrost; Box packaging. |
| 2006 | Chevrolet | Uplander | — | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2006 | Chevrolet | Uplander | — | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2006 | Pontiac | Montana | — | Auxiliary | Temperature control HVAC blend door actuator for box packaging. |
| 2006 | Pontiac | Montana | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 2006 | Pontiac | Montana | — | Main | Defrost; Box packaging. |
| 2006 | Pontiac | Montana | — | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2006 | Pontiac | Montana | — | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2006 | Saturn | Relay | — | Auxiliary | Temperature control HVAC blend door actuator for box packaging. |
| 2006 | Saturn | Relay | — | Main | Defrost; Box packaging. |
| 2006 | Saturn | Relay | — | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2006 | Saturn | Relay | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 2006 | Saturn | Relay | — | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2005 | Buick | Terraza | — | Auxiliary | Temperature control HVAC blend door actuator for box packaging. |
| 2005 | Buick | Terraza | — | Main | Defrost; Box packaging. |
| 2005 | Buick | Terraza | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 2005 | Buick | Terraza | — | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2005 | Buick | Terraza | — | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2005 | Chevrolet | Uplander | — | Auxiliary | Temperature control HVAC blend door actuator for box packaging. |
| 2005 | Chevrolet | Uplander | — | Main | Fits vehicles requiring outside air, comes in a box. |
| 2005 | Chevrolet | Uplander | — | Main | Defrost; Box packaging. |
| 2005 | Chevrolet | Uplander | — | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2005 | Chevrolet | Uplander | — | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2005 | Pontiac | Montana | SV6 | Auxiliary | Temperature control HVAC blend door actuator for box packaging. |
| 2005 | Pontiac | Montana | SV6 | Main | Fits vehicles requiring outside air, comes in a box. |
| 2005 | Pontiac | Montana | SV6 | Main | Defrost; Box packaging. |
| 2005 | Pontiac | Montana | SV6 | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2005 | Pontiac | Montana | SV6 | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2005 | Saturn | Relay | — | Auxiliary | Temperature control HVAC blend door actuator for box packaging. |
| 2005 | Saturn | Relay | — | Main | Defrost; Box packaging. |
| 2005 | Saturn | Relay | — | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2005 | Saturn | Relay | — | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2005 | Saturn | Relay | — | Main | Fits vehicles requiring outside air, comes in a box. |
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