HomeHVAC > Temperature Controls and Related ComponentsDorman 604-177 HVAC Blend Door Actuator - Main
Part #: 604-177

Dorman 604-177 HVAC Blend Door Actuator - Main

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⚙️ 33 vehicles fit this part
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Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Chevrolet, Pontiac, and Suzuki, Aveo, Aveo5, G3, Swift+, Wave, and Wave5
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Overview of Dorman HVAC Blend Door Actuator 604-177

The Dorman HVAC Blend Door Actuator 604-177 is designed to provide reliable control of the heating and cooling blend doors in select Chevrolet, Pontiac, and Suzuki vehicles. This rotary switch actuator is constructed from durable plastic to ensure consistent performance in your vehicle's HVAC system.

  • Rotary switch activation type for precise blend door control
  • Durable plastic construction for long-lasting use
  • Compatible with Chevrolet Aveo, Aveo5, Pontiac G3, G3 Wave, and Suzuki Swift+, Wave, Wave5 models
  • Includes one actuator per package
  • OEM part number 604-177 for accurate replacement

Detailed Product Description

The Dorman 604-177 HVAC Blend Door Actuator is engineered to replace faulty or worn actuators in the HVAC systems of Chevrolet Aveo and Aveo5, Pontiac G3 and G3 Wave, as well as Suzuki Swift+, Wave, and Wave5 models. Featuring a rotary switch activation type, this actuator precisely adjusts the blend door position to regulate airflow temperature inside the vehicle cabin. Made from high-quality plastic, the actuator offers durability and resistance to wear under normal operating conditions. This part is essential for maintaining proper climate control functionality and ensuring passenger comfort.

Common Applications and Issues Resolved

  • Eliminates inconsistent or incorrect temperature control in HVAC system
  • Resolves blend door actuator clicking or failure noises
  • Fixes inability to switch between heating and cooling modes
  • Restores proper airflow direction and temperature mixing
  • Addresses HVAC system error codes related to actuator malfunction

Installation Notes and Tips

  • Ensure vehicle compatibility with Chevrolet Aveo, Aveo5, Pontiac G3, G3 Wave, Suzuki Swift+, Wave, and Wave5 before installation
  • Disconnect the vehicle battery prior to actuator replacement to prevent electrical issues
  • Carefully remove the old actuator to avoid damage to blend door components
  • Verify actuator alignment and secure mounting to ensure proper operation
  • Test HVAC system functionality after installation to confirm repair success

Quality Assurance and Warranty

Dorman parts are manufactured to meet or exceed OEM specifications, providing reliable performance and fitment. The HVAC Blend Door Actuator 604-177 undergoes quality control inspections to ensure durability and functionality. This part is backed by Dorman's limited warranty, covering defects in material and workmanship under normal use conditions.

BrandDorman
Part Number604-177
MaterialPlastic
Package ContentsActuator
Switch Activation TypeRotary

This part fits 33 vehicles. Search below:

YearMakeModelPositionNotes
2015ChevroletAveoMainHVAC Blend Door Actuator for mode selection in box packaging.
2014ChevroletAveoMainHVAC Blend Door Actuator for mode selection in box packaging.
2013ChevroletAveoMainHVAC Blend Door Actuator for mode selection in box packaging.
2012ChevroletAveoMainHVAC Blend Door Actuator for mode selection in box packaging.
2011ChevroletAveoMainHVAC Blend Door Actuator for mode selection in box packaging.
2011ChevroletAveo5MainHVAC Blend Door Actuator for mode selection in box packaging.
2010ChevroletAveoMainHVAC Blend Door Actuator for mode selection in box packaging.
2010ChevroletAveo5MainHVAC Blend Door Actuator for mode selection in box packaging.
2010PontiacG3MainPackaging Type: Box
2009ChevroletAveoMainHVAC Blend Door Actuator for mode selection in box packaging.
2009ChevroletAveo5MainHVAC Blend Door Actuator for mode selection in box packaging.
2009PontiacG3MainHVAC Blend Door Actuator for mode selection in box packaging.
2009PontiacG3 WaveMainPackaging Type: Box
2009SuzukiSwift+MainMode; Mexico Region; Packaging Type: Box
2008ChevroletAveoMainHVAC Blend Door Actuator for mode selection in box packaging.
2008ChevroletAveo5MainHVAC Blend Door Actuator for mode selection in box packaging.
2008PontiacG3MainHVAC Blend Door Actuator for mode selection in box packaging.
2008PontiacWaveMainHVAC Blend Door Actuator for mode selection in box packaging.
2008SuzukiSwift+MainMode; Mexico Region; Packaging Type: Box
2007ChevroletAveoMainHVAC Blend Door Actuator for mode selection in box packaging.
2007ChevroletAveo5MainHVAC Blend Door Actuator for mode selection in box packaging.
2007PontiacG3MainHVAC Blend Door Actuator for mode selection in box packaging.
2007PontiacWaveMainHVAC Blend Door Actuator for mode selection in box packaging.
2007PontiacWave5MainHVAC Blend Door Actuator for mode selection in box packaging.
2007SuzukiSwift+MainMode; Mexico Region; Packaging Type: Box
2006ChevroletAveoMainHVAC Blend Door Actuator for mode selection in box packaging.
2006ChevroletAveo5MainHVAC Blend Door Actuator for mode selection in box packaging.
2006PontiacWaveMainHVAC Blend Door Actuator for mode selection in box packaging.
2006PontiacWave5MainHVAC Blend Door Actuator for mode selection in box packaging.
2005ChevroletAveoMainHVAC Blend Door Actuator for mode selection in box packaging.
2005PontiacWaveMainHVAC Blend Door Actuator for mode selection in box packaging.
2005PontiacWave5MainHVAC Blend Door Actuator for mode selection in box packaging.
2004ChevroletAveoMainHVAC Blend Door Actuator for mode selection in box packaging.

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

96539657ADS4301APBDA0260

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.