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Dorman 604-178 HVAC Blend Door Actuator - Main
Overview of the Dorman HVAC Blend Door Actuator 604-178
The Dorman HVAC Blend Door Actuator 604-178 is designed to provide reliable control of the HVAC system in select Chevrolet, Pontiac, and Saturn vehicles. This actuator features a rotary switch activation type and is constructed from durable plastic to ensure consistent performance.
- Rotary switch activation for precise HVAC control
- Durable plastic material for long-lasting use
- Includes one actuator per package
- Compatible with Chevrolet Malibu, Pontiac G6, and Saturn Aura models
- OEM-quality replacement part number 604-178
Detailed Product Description
The Dorman 604-178 HVAC Blend Door Actuator is engineered to regulate the blend door position within the heating and air conditioning system. Its rotary switch activation type allows for smooth and accurate adjustment of airflow temperature inside the vehicle cabin. Made from high-quality plastic, this actuator resists wear and environmental factors, contributing to dependable operation over time. This part is specifically designed to fit Chevrolet Malibu, Pontiac G6, and Saturn Aura models, ensuring proper integration with the vehicle’s HVAC system.
Common Applications and Issues Addressed
- Restores proper temperature control in HVAC systems
- Eliminates inconsistent airflow or temperature fluctuations
- Resolves clicking or knocking noises from blend door mechanisms
- Fixes failure of the blend door to move or respond to controls
- Improves overall climate control system responsiveness
Installation Notes and Tips
- Ensure vehicle compatibility with Chevrolet Malibu, Pontiac G6, or Saturn Aura before installation
- Disconnect the battery prior to replacing the actuator to avoid electrical issues
- Carefully remove the old blend door actuator to prevent damage to HVAC components
- Verify actuator alignment and secure mounting to ensure proper operation
- Test HVAC system functionality after installation to confirm repair success
Quality Assurance and Warranty
Dorman parts are manufactured to meet or exceed OEM standards, providing reliable performance and fitment. The HVAC Blend Door Actuator 604-178 undergoes rigorous quality control to ensure durability and functionality. This part is backed by Dorman’s limited warranty, offering coverage against defects in material and workmanship for a specified period.
| Brand | Dorman |
| Part Number | 604-178 |
| Material | Plastic |
| Package Contents | Actuator |
| Switch Activation Type | Rotary |
This part fits 16 vehicles. Search below:
| Year | Make | Model | Submodel | Position | Notes |
|---|---|---|---|---|---|
| 2012 | Chevrolet | Malibu | Main | Air Inlet; w/RPO Code C68 (Front Automatic Electronic Temperature Controls); Packaging Type: Box | |
| 2011 | Chevrolet | Malibu | Main | Air Inlet; w/RPO Code C68 (Front Automatic Electronic Temperature Controls); Packaging Type: Box | |
| 2010 | Chevrolet | Malibu | Main | Air Inlet; w/RPO Code C68 (Front Automatic Electronic Temperature Controls); Packaging Type: Box | |
| 2010 | Pontiac | G6 | Main | w/Automatic Temperature Control (ATC); Air Inlet; Packaging Type: Box | |
| 2009 | Chevrolet | Malibu | Main | Air Inlet; w/RPO Code C68 (Front Automatic Electronic Temperature Controls); Packaging Type: Box | |
| 2009 | Pontiac | G6 | Main | w/Automatic Temperature Control (ATC); Air Inlet; Packaging Type: Box | |
| 2009 | Saturn | Aura | Main | w/Automatic Temperature Control (ATC); Air Inlet; Packaging Type: Box | |
| 2008 | Chevrolet | Malibu | LT | Main | Air Inlet; w/RPO Code C68 (Front Automatic Electronic Temperature Controls); Packaging Type: Box |
| 2008 | Chevrolet | Malibu | LTZ | Main | Air Inlet; w/RPO Code C68 (Front Automatic Electronic Temperature Controls); Packaging Type: Box |
| 2008 | Chevrolet | Malibu | Hybrid | Main | Air Inlet; w/RPO Code C68 (Front Automatic Electronic Temperature Controls); Packaging Type: Box |
| 2008 | Chevrolet | Malibu | LS | Main | Air Inlet; w/RPO Code C68 (Front Automatic Electronic Temperature Controls); Packaging Type: Box |
| 2008 | Pontiac | G6 | Main | w/Automatic Temperature Control (ATC); Air Inlet; Packaging Type: Box | |
| 2008 | Saturn | Aura | Main | w/Automatic Temperature Control (ATC); Air Inlet; Packaging Type: Box | |
| 2007 | Pontiac | G6 | Main | w/Automatic Temperature Control (ATC); Air Inlet; Packaging Type: Box | |
| 2007 | Saturn | Aura | Main | w/Automatic Temperature Control (ATC); Air Inlet; Packaging Type: Box | |
| 2006 | Pontiac | G6 | Main | w/Automatic Temperature Control (ATC); Air Inlet; Packaging Type: Box |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.