HomeHVAC > Temperature Controls and Related ComponentsDorman 604-178 HVAC Blend Door Actuator - Main
Part #: 604-178

Dorman 604-178 HVAC Blend Door Actuator - Main

Main
⚙️ 16 vehicles fit this part
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Select your vehicle to confirm fitment
Verify this part fits before purchasing — free returns if it doesn't
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✅ In Stock · Ready To Ship Most orders ship same-day if ordered before 1pm CST.
OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Chevrolet, Pontiac, and Saturn, Malibu, G6, and Aura
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Overview of the Dorman HVAC Blend Door Actuator 604-178

The Dorman HVAC Blend Door Actuator 604-178 is designed to provide reliable control of the HVAC system in select Chevrolet, Pontiac, and Saturn vehicles. This actuator features a rotary switch activation type and is constructed from durable plastic to ensure consistent performance.

  • Rotary switch activation for precise HVAC control
  • Durable plastic material for long-lasting use
  • Includes one actuator per package
  • Compatible with Chevrolet Malibu, Pontiac G6, and Saturn Aura models
  • OEM-quality replacement part number 604-178

Detailed Product Description

The Dorman 604-178 HVAC Blend Door Actuator is engineered to regulate the blend door position within the heating and air conditioning system. Its rotary switch activation type allows for smooth and accurate adjustment of airflow temperature inside the vehicle cabin. Made from high-quality plastic, this actuator resists wear and environmental factors, contributing to dependable operation over time. This part is specifically designed to fit Chevrolet Malibu, Pontiac G6, and Saturn Aura models, ensuring proper integration with the vehicle’s HVAC system.

Common Applications and Issues Addressed

  • Restores proper temperature control in HVAC systems
  • Eliminates inconsistent airflow or temperature fluctuations
  • Resolves clicking or knocking noises from blend door mechanisms
  • Fixes failure of the blend door to move or respond to controls
  • Improves overall climate control system responsiveness

Installation Notes and Tips

  • Ensure vehicle compatibility with Chevrolet Malibu, Pontiac G6, or Saturn Aura before installation
  • Disconnect the battery prior to replacing the actuator to avoid electrical issues
  • Carefully remove the old blend door actuator to prevent damage to HVAC components
  • Verify actuator alignment and secure mounting to ensure proper operation
  • Test HVAC system functionality after installation to confirm repair success

Quality Assurance and Warranty

Dorman parts are manufactured to meet or exceed OEM standards, providing reliable performance and fitment. The HVAC Blend Door Actuator 604-178 undergoes rigorous quality control to ensure durability and functionality. This part is backed by Dorman’s limited warranty, offering coverage against defects in material and workmanship for a specified period.

BrandDorman
Part Number604-178
MaterialPlastic
Package ContentsActuator
Switch Activation TypeRotary

This part fits 16 vehicles. Search below:

YearMakeModelSubmodelPositionNotes
2012ChevroletMalibuMainAir Inlet; w/RPO Code C68 (Front Automatic Electronic Temperature Controls); Packaging Type: Box
2011ChevroletMalibuMainAir Inlet; w/RPO Code C68 (Front Automatic Electronic Temperature Controls); Packaging Type: Box
2010ChevroletMalibuMainAir Inlet; w/RPO Code C68 (Front Automatic Electronic Temperature Controls); Packaging Type: Box
2010PontiacG6Mainw/Automatic Temperature Control (ATC); Air Inlet; Packaging Type: Box
2009ChevroletMalibuMainAir Inlet; w/RPO Code C68 (Front Automatic Electronic Temperature Controls); Packaging Type: Box
2009PontiacG6Mainw/Automatic Temperature Control (ATC); Air Inlet; Packaging Type: Box
2009SaturnAuraMainw/Automatic Temperature Control (ATC); Air Inlet; Packaging Type: Box
2008ChevroletMalibuLTMainAir Inlet; w/RPO Code C68 (Front Automatic Electronic Temperature Controls); Packaging Type: Box
2008ChevroletMalibuLTZMainAir Inlet; w/RPO Code C68 (Front Automatic Electronic Temperature Controls); Packaging Type: Box
2008ChevroletMalibuHybridMainAir Inlet; w/RPO Code C68 (Front Automatic Electronic Temperature Controls); Packaging Type: Box
2008ChevroletMalibuLSMainAir Inlet; w/RPO Code C68 (Front Automatic Electronic Temperature Controls); Packaging Type: Box
2008PontiacG6Mainw/Automatic Temperature Control (ATC); Air Inlet; Packaging Type: Box
2008SaturnAuraMainw/Automatic Temperature Control (ATC); Air Inlet; Packaging Type: Box
2007PontiacG6Mainw/Automatic Temperature Control (ATC); Air Inlet; Packaging Type: Box
2007SaturnAuraMainw/Automatic Temperature Control (ATC); Air Inlet; Packaging Type: Box
2006PontiacG6Mainw/Automatic Temperature Control (ATC); Air Inlet; Packaging Type: Box

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

15844241ADS147APBDA0261F04070

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.