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Dorman 604-191 HVAC Blend Door Actuator - Left Main
Overview of Dorman HVAC Blend Door Actuator 604-191
The Dorman HVAC Blend Door Actuator 604-191 is designed for precise control of airflow temperature in select Chevrolet and Pontiac vehicles. This rotary switch actuator is constructed from durable plastic to ensure reliable operation within the HVAC system of your vehicle.
- Rotary switch activation type for smooth and accurate blend door movement
- Durable plastic construction for long-lasting performance
- Includes one actuator per package
- Compatible with Chevrolet Caprice, Pontiac G8, and Pontiac G8 SS models
- OEM-quality replacement part number 604-191
Detailed Product Description
The Dorman 604-191 HVAC Blend Door Actuator is engineered to replace faulty or worn blend door actuators in Chevrolet Caprice and Pontiac G8/SS vehicles. The actuator uses a rotary switch activation mechanism, which allows it to precisely adjust the position of the blend door inside the HVAC system. This adjustment controls the mix of hot and cold air, maintaining the desired cabin temperature. Made from high-quality plastic, this actuator is designed to withstand the heat and mechanical stress typical of HVAC components.
Common Applications and Issues Resolved
- Eliminates inconsistent or incorrect cabin temperature control
- Resolves HVAC blend door noise such as clicking or grinding
- Fixes blend door actuator failure causing no airflow temperature change
- Restores proper operation of the heating and air conditioning system
- Addresses actuator motor failure or electrical issues within the HVAC system
Installation Notes and Tips
- Compatible specifically with Chevrolet Caprice and Pontiac G8/SS models; verify vehicle fitment before installation
- Installation requires removal of the dashboard or glove box for access to the blend door actuator
- Disconnect the vehicle battery before installation to prevent electrical shorts
- Ensure proper alignment of the actuator gear with the blend door to avoid damage
- Test HVAC system operation after installation to confirm correct actuator function
Quality Assurance and Warranty
Dorman parts are manufactured to meet or exceed OEM standards for fit, form, and function. The 604-191 HVAC Blend Door Actuator undergoes rigorous quality control to ensure reliable performance in Chevrolet Caprice and Pontiac G8/SS vehicles. This part is backed by Dorman's limited warranty, providing coverage against defects in material and workmanship under normal use.
| Brand | Dorman |
| Part Number | 604-191 |
| Material | Plastic |
| Package Contents | Actuator |
| Switch Activation Type | Rotary |
This part fits 13 vehicles. Search below:
| Year | Make | Model | Position | Notes |
|---|---|---|---|---|
| 2017 | Chevrolet | Caprice | Left Main | Temperature control HVAC blend door actuator for box packaging. |
| 2017 | Chevrolet | SS | Left Main | Temperature control HVAC blend door actuator for box packaging. |
| 2016 | Chevrolet | Caprice | Left Main | Temperature control HVAC blend door actuator for box packaging. |
| 2016 | Chevrolet | SS | Left Main | Temperature control HVAC blend door actuator for box packaging. |
| 2015 | Chevrolet | Caprice | Left Main | Temperature control HVAC blend door actuator for box packaging. |
| 2015 | Chevrolet | SS | Left Main | Temperature control HVAC blend door actuator for box packaging. |
| 2014 | Chevrolet | Caprice | Left Main | Temperature control HVAC blend door actuator for box packaging. |
| 2014 | Chevrolet | SS | Left Main | Temperature control HVAC blend door actuator for box packaging. |
| 2013 | Chevrolet | Caprice | Left Main | Temperature control HVAC blend door actuator for box packaging. |
| 2012 | Chevrolet | Caprice | Left Main | Temperature control HVAC blend door actuator for box packaging. |
| 2011 | Chevrolet | Caprice | Left Main | Temperature control HVAC blend door actuator for box packaging. |
| 2009 | Pontiac | G8 | Left Main | Temperature control HVAC blend door actuator for box packaging. |
| 2008 | Pontiac | G8 | Left Main | Temperature control HVAC blend door actuator for box packaging. |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.