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Dorman 604-203 HVAC Blend Door Actuator - Main
Overview of Dorman HVAC Blend Door Actuator 604-203
The Dorman HVAC Blend Door Actuator 604-203 is designed for precise control of airflow temperature in select Ford vehicles. This rotary switch actuator is constructed from durable plastic, ensuring reliable operation within the HVAC system of Ford Excursion, F-250, F-250 Super Duty, F-350, F-350 Super Duty, and Windstar models.
- Rotary switch activation type for accurate blend door positioning
- Durable plastic construction for long-lasting performance
- Compatible with Ford Excursion, F-250, F-250 Super Duty, F-350, F-350 Super Duty, and Windstar
- Includes one HVAC blend door actuator per package
- OEM part number 604-203 for direct replacement
Detailed Product Description
The Dorman 604-203 HVAC Blend Door Actuator is engineered to regulate the blend door within the heating, ventilation, and air conditioning system of specific Ford trucks and SUVs. Featuring a rotary switch activation type, this actuator precisely adjusts the position of the blend door to control the mix of hot and cold air entering the cabin. Made from high-quality plastic, the actuator is designed to withstand the thermal and mechanical stresses typical in automotive HVAC systems. This part is a direct replacement for factory components, ensuring compatibility and ease of installation in Ford Excursion, F-250, F-250 Super Duty, F-350, F-350 Super Duty, and Windstar vehicles.
Common Applications and Issues Resolved
- Restores proper temperature control in HVAC systems
- Eliminates inconsistent or stuck blend door movement
- Resolves issues with incorrect cabin temperature settings
- Fixes HVAC system noises related to faulty actuators
- Improves overall climate control responsiveness
Installation Notes and Tips
- Ensure vehicle ignition is off before beginning installation
- Access the blend door actuator behind the dashboard or glove box area
- Disconnect the electrical connector carefully to avoid damage
- Replace the actuator with part number 604-203 for proper fitment
- Test HVAC system operation after installation to confirm functionality
Quality Assurance and Warranty
Dorman parts are manufactured to meet or exceed OEM standards for fit, form, and function. The 604-203 HVAC Blend Door Actuator undergoes rigorous quality control to ensure durability and reliable performance in Ford Excursion, F-250, F-250 Super Duty, F-350, F-350 Super Duty, and Windstar vehicles. This part is backed by Dorman's limited warranty, providing coverage against defects in material and workmanship under normal use.
| Brand | Dorman |
| Part Number | 604-203 |
| Material | Plastic |
| Package Contents | Actuator |
| Switch Activation Type | Rotary |
This part fits 57 vehicles. Search below:
| Year | Make | Model | Position | Notes |
|---|---|---|---|---|
| 2007 | Ford | F-250 | Main | Temperature; Manual Temperature Control; w/Air Conditioning; Packaging Type: Box |
| 2007 | Ford | F-250 | Main | Temperature; wo/Air Conditioning; Packaging Type: Box |
| 2007 | Ford | F-250 Super Duty | Main | Temperature; Manual Temperature Control; w/Air Conditioning; Packaging Type: Box |
| 2007 | Ford | F-250 Super Duty | Main | Temperature; wo/Air Conditioning; Packaging Type: Box |
| 2007 | Ford | F-350 | Main | Temperature; Manual Temperature Control; w/Air Conditioning; Packaging Type: Box |
| 2007 | Ford | F-350 | Main | Temperature; wo/Air Conditioning; Packaging Type: Box |
| 2007 | Ford | F-350 Super Duty | Main | Temperature; Manual Temperature Control; w/Air Conditioning; Packaging Type: Box |
| 2007 | Ford | F-350 Super Duty | Main | Temperature; wo/Air Conditioning; Packaging Type: Box |
| 2006 | Ford | F-250 | Main | Temperature; Manual Temperature Control; w/Air Conditioning; Packaging Type: Box |
| 2006 | Ford | F-250 | Main | Temperature; wo/Air Conditioning; Packaging Type: Box |
| 2006 | Ford | F-250 Super Duty | Main | Temperature; Manual Temperature Control; w/Air Conditioning; Packaging Type: Box |
| 2006 | Ford | F-250 Super Duty | Main | Temperature; wo/Air Conditioning; Packaging Type: Box |
| 2006 | Ford | F-350 | Main | Temperature; Manual Temperature Control; w/Air Conditioning; Packaging Type: Box |
| 2006 | Ford | F-350 | Main | Temperature; wo/Air Conditioning; Packaging Type: Box |
| 2006 | Ford | F-350 Super Duty | Main | Temperature; Manual Temperature Control; w/Air Conditioning; Packaging Type: Box |
| 2006 | Ford | F-350 Super Duty | Main | Temperature; wo/Air Conditioning; Packaging Type: Box |
| 2005 | Ford | Excursion | Main | Temperature; Manual Temperature Control; Packaging Type: Box |
| 2005 | Ford | F-250 | Main | Temperature; Manual Temperature Control; w/Air Conditioning; Packaging Type: Box |
| 2005 | Ford | F-250 | Main | Temperature; wo/Air Conditioning; Packaging Type: Box |
| 2005 | Ford | F-250 Super Duty | Main | Temperature; Manual Temperature Control; w/Air Conditioning; Packaging Type: Box |
| 2005 | Ford | F-250 Super Duty | Main | Temperature; wo/Air Conditioning; Packaging Type: Box |
| 2005 | Ford | F-350 | Main | Temperature; Manual Temperature Control; w/Air Conditioning; Packaging Type: Box |
| 2005 | Ford | F-350 | Main | Temperature; wo/Air Conditioning; Packaging Type: Box |
| 2005 | Ford | F-350 Super Duty | Main | Temperature; Manual Temperature Control; w/Air Conditioning; Packaging Type: Box |
| 2005 | Ford | F-350 Super Duty | Main | Temperature; wo/Air Conditioning; Packaging Type: Box |
| 2004 | Ford | Excursion | Main | Temperature; Manual Temperature Control; Packaging Type: Box |
| 2004 | Ford | F-250 | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2004 | Ford | F-250 Super Duty | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2004 | Ford | F-350 | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2004 | Ford | F-350 Super Duty | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2003 | Ford | Excursion | Main | Temperature; Manual Temperature Control; Packaging Type: Box |
| 2003 | Ford | F-250 | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2003 | Ford | F-250 Super Duty | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2003 | Ford | F-350 | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2003 | Ford | F-350 Super Duty | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2003 | Ford | Windstar | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2002 | Ford | Excursion | Main | Temperature; Manual Temperature Control; Packaging Type: Box |
| 2002 | Ford | F-250 | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2002 | Ford | F-250 Super Duty | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2002 | Ford | F-350 | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2002 | Ford | F-350 Super Duty | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2002 | Ford | Windstar | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2001 | Ford | Excursion | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2001 | Ford | F-250 | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2001 | Ford | F-250 Super Duty | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2001 | Ford | F-350 | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2001 | Ford | F-350 Super Duty | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2001 | Ford | Windstar | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2000 | Ford | Excursion | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2000 | Ford | F-250 | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2000 | Ford | F-250 Super Duty | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2000 | Ford | F-350 | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2000 | Ford | F-350 Super Duty | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2000 | Ford | Windstar | Main | Temperature control HVAC blend door actuator for box packaging. |
| 1999 | Ford | F-250 Super Duty | Main | Temperature control HVAC blend door actuator for box packaging. |
| 1999 | Ford | F-350 Super Duty | Main | Temperature control HVAC blend door actuator for box packaging. |
| 1999 | Ford | Windstar | Main | Temperature control HVAC blend door actuator for box packaging. |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.