HomeHVAC > Temperature Controls and Related ComponentsDorman 604-203 HVAC Blend Door Actuator - Main
Part #: 604-203

Dorman 604-203 HVAC Blend Door Actuator - Main

Main
⚙️ 57 vehicles fit this part
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Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Ford, F-250, F-250 Super Duty, F-350, F-350 Super Duty, Excursion, and Windstar
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Overview of Dorman HVAC Blend Door Actuator 604-203

The Dorman HVAC Blend Door Actuator 604-203 is designed for precise control of airflow temperature in select Ford vehicles. This rotary switch actuator is constructed from durable plastic, ensuring reliable operation within the HVAC system of Ford Excursion, F-250, F-250 Super Duty, F-350, F-350 Super Duty, and Windstar models.

  • Rotary switch activation type for accurate blend door positioning
  • Durable plastic construction for long-lasting performance
  • Compatible with Ford Excursion, F-250, F-250 Super Duty, F-350, F-350 Super Duty, and Windstar
  • Includes one HVAC blend door actuator per package
  • OEM part number 604-203 for direct replacement

Detailed Product Description

The Dorman 604-203 HVAC Blend Door Actuator is engineered to regulate the blend door within the heating, ventilation, and air conditioning system of specific Ford trucks and SUVs. Featuring a rotary switch activation type, this actuator precisely adjusts the position of the blend door to control the mix of hot and cold air entering the cabin. Made from high-quality plastic, the actuator is designed to withstand the thermal and mechanical stresses typical in automotive HVAC systems. This part is a direct replacement for factory components, ensuring compatibility and ease of installation in Ford Excursion, F-250, F-250 Super Duty, F-350, F-350 Super Duty, and Windstar vehicles.

Common Applications and Issues Resolved

  • Restores proper temperature control in HVAC systems
  • Eliminates inconsistent or stuck blend door movement
  • Resolves issues with incorrect cabin temperature settings
  • Fixes HVAC system noises related to faulty actuators
  • Improves overall climate control responsiveness

Installation Notes and Tips

  • Ensure vehicle ignition is off before beginning installation
  • Access the blend door actuator behind the dashboard or glove box area
  • Disconnect the electrical connector carefully to avoid damage
  • Replace the actuator with part number 604-203 for proper fitment
  • Test HVAC system operation after installation to confirm functionality

Quality Assurance and Warranty

Dorman parts are manufactured to meet or exceed OEM standards for fit, form, and function. The 604-203 HVAC Blend Door Actuator undergoes rigorous quality control to ensure durability and reliable performance in Ford Excursion, F-250, F-250 Super Duty, F-350, F-350 Super Duty, and Windstar vehicles. This part is backed by Dorman's limited warranty, providing coverage against defects in material and workmanship under normal use.

BrandDorman
Part Number604-203
MaterialPlastic
Package ContentsActuator
Switch Activation TypeRotary

This part fits 57 vehicles. Search below:

YearMakeModelPositionNotes
2007FordF-250MainTemperature; Manual Temperature Control; w/Air Conditioning; Packaging Type: Box
2007FordF-250MainTemperature; wo/Air Conditioning; Packaging Type: Box
2007FordF-250 Super DutyMainTemperature; Manual Temperature Control; w/Air Conditioning; Packaging Type: Box
2007FordF-250 Super DutyMainTemperature; wo/Air Conditioning; Packaging Type: Box
2007FordF-350MainTemperature; Manual Temperature Control; w/Air Conditioning; Packaging Type: Box
2007FordF-350MainTemperature; wo/Air Conditioning; Packaging Type: Box
2007FordF-350 Super DutyMainTemperature; Manual Temperature Control; w/Air Conditioning; Packaging Type: Box
2007FordF-350 Super DutyMainTemperature; wo/Air Conditioning; Packaging Type: Box
2006FordF-250MainTemperature; Manual Temperature Control; w/Air Conditioning; Packaging Type: Box
2006FordF-250MainTemperature; wo/Air Conditioning; Packaging Type: Box
2006FordF-250 Super DutyMainTemperature; Manual Temperature Control; w/Air Conditioning; Packaging Type: Box
2006FordF-250 Super DutyMainTemperature; wo/Air Conditioning; Packaging Type: Box
2006FordF-350MainTemperature; Manual Temperature Control; w/Air Conditioning; Packaging Type: Box
2006FordF-350MainTemperature; wo/Air Conditioning; Packaging Type: Box
2006FordF-350 Super DutyMainTemperature; Manual Temperature Control; w/Air Conditioning; Packaging Type: Box
2006FordF-350 Super DutyMainTemperature; wo/Air Conditioning; Packaging Type: Box
2005FordExcursionMainTemperature; Manual Temperature Control; Packaging Type: Box
2005FordF-250MainTemperature; Manual Temperature Control; w/Air Conditioning; Packaging Type: Box
2005FordF-250MainTemperature; wo/Air Conditioning; Packaging Type: Box
2005FordF-250 Super DutyMainTemperature; Manual Temperature Control; w/Air Conditioning; Packaging Type: Box
2005FordF-250 Super DutyMainTemperature; wo/Air Conditioning; Packaging Type: Box
2005FordF-350MainTemperature; Manual Temperature Control; w/Air Conditioning; Packaging Type: Box
2005FordF-350MainTemperature; wo/Air Conditioning; Packaging Type: Box
2005FordF-350 Super DutyMainTemperature; Manual Temperature Control; w/Air Conditioning; Packaging Type: Box
2005FordF-350 Super DutyMainTemperature; wo/Air Conditioning; Packaging Type: Box
2004FordExcursionMainTemperature; Manual Temperature Control; Packaging Type: Box
2004FordF-250MainTemperature control HVAC blend door actuator for box packaging.
2004FordF-250 Super DutyMainTemperature control HVAC blend door actuator for box packaging.
2004FordF-350MainTemperature control HVAC blend door actuator for box packaging.
2004FordF-350 Super DutyMainTemperature control HVAC blend door actuator for box packaging.
2003FordExcursionMainTemperature; Manual Temperature Control; Packaging Type: Box
2003FordF-250MainTemperature control HVAC blend door actuator for box packaging.
2003FordF-250 Super DutyMainTemperature control HVAC blend door actuator for box packaging.
2003FordF-350MainTemperature control HVAC blend door actuator for box packaging.
2003FordF-350 Super DutyMainTemperature control HVAC blend door actuator for box packaging.
2003FordWindstarMainTemperature control HVAC blend door actuator for box packaging.
2002FordExcursionMainTemperature; Manual Temperature Control; Packaging Type: Box
2002FordF-250MainTemperature control HVAC blend door actuator for box packaging.
2002FordF-250 Super DutyMainTemperature control HVAC blend door actuator for box packaging.
2002FordF-350MainTemperature control HVAC blend door actuator for box packaging.
2002FordF-350 Super DutyMainTemperature control HVAC blend door actuator for box packaging.
2002FordWindstarMainTemperature control HVAC blend door actuator for box packaging.
2001FordExcursionMainTemperature control HVAC blend door actuator for box packaging.
2001FordF-250MainTemperature control HVAC blend door actuator for box packaging.
2001FordF-250 Super DutyMainTemperature control HVAC blend door actuator for box packaging.
2001FordF-350MainTemperature control HVAC blend door actuator for box packaging.
2001FordF-350 Super DutyMainTemperature control HVAC blend door actuator for box packaging.
2001FordWindstarMainTemperature control HVAC blend door actuator for box packaging.
2000FordExcursionMainTemperature control HVAC blend door actuator for box packaging.
2000FordF-250MainTemperature control HVAC blend door actuator for box packaging.
2000FordF-250 Super DutyMainTemperature control HVAC blend door actuator for box packaging.
2000FordF-350MainTemperature control HVAC blend door actuator for box packaging.
2000FordF-350 Super DutyMainTemperature control HVAC blend door actuator for box packaging.
2000FordWindstarMainTemperature control HVAC blend door actuator for box packaging.
1999FordF-250 Super DutyMainTemperature control HVAC blend door actuator for box packaging.
1999FordF-350 Super DutyMainTemperature control HVAC blend door actuator for box packaging.
1999FordWindstarMainTemperature control HVAC blend door actuator for box packaging.

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

375323C3Z19E616AA604203ADR225ADS223ADS225FD0613092J04012SK604203

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.