HomeHVAC > Temperature Controls and Related ComponentsDorman 604-204 HVAC Blend Door Actuator - Main
Part #: 604-204

Dorman 604-204 HVAC Blend Door Actuator - Main

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⚙️ 14 vehicles fit this part
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Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Ford, Lincoln, and Mercury, Crown Victoria, Grand Marquis, and Town Car
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Reliable HVAC Blend Door Actuator for Ford, Lincoln, and Mercury

The Dorman 604-204 HVAC Blend Door Actuator is designed to restore proper climate control functionality in select Ford, Lincoln, and Mercury vehicles. Engineered with a rotary switch activation type and durable plastic construction, this actuator ensures consistent performance for your HVAC system.

  • Rotary switch activation type for precise blend door control
  • Durable plastic material for long-lasting use
  • Compatible with Ford Crown Victoria, Lincoln Town Car, and Mercury Grand Marquis models
  • Includes one actuator per package
  • OEM-quality replacement part number 604-204

Product Details and Specifications

The Dorman 604-204 HVAC Blend Door Actuator operates using a rotary switch activation mechanism, allowing smooth and accurate adjustment of the blend door position within the HVAC system. Constructed from high-quality plastic, this actuator balances durability with lightweight design to maintain system efficiency. This part is specifically engineered to fit Ford Crown Victoria, Lincoln Town Car, and Mercury Grand Marquis vehicles, ensuring compatibility and reliable operation. The package contains a single actuator unit, ready for installation.

Common HVAC Issues Addressed by This Actuator

  • Inconsistent cabin temperature due to blend door malfunction
  • Failure of HVAC system to switch between heat and air conditioning
  • Unusual noises from the HVAC system blend door area
  • Reduced airflow or improper air distribution inside the vehicle
  • Dashboard climate controls not responding correctly

Installation Notes and Tips

  • Ensure vehicle compatibility with Ford Crown Victoria, Lincoln Town Car, or Mercury Grand Marquis before installation
  • Disconnect the vehicle battery prior to actuator replacement to avoid electrical issues
  • Carefully remove the old blend door actuator to prevent damage to surrounding HVAC components
  • Verify actuator alignment and secure mounting to ensure proper operation
  • Test HVAC system functionality after installation to confirm repair success

Quality Assurance and Warranty Information

Dorman parts are manufactured to meet or exceed OEM standards, providing reliable performance for your HVAC system. The 604-204 HVAC Blend Door Actuator undergoes rigorous quality control to ensure durability and fitment accuracy. This part is backed by Dorman's limited warranty, offering coverage against defects in material and workmanship under normal use.

BrandDorman
Part Number604-204
MaterialPlastic
Package ContentsActuator
Switch Activation TypeRotary

This part fits 14 vehicles. Search below:

YearMakeModelPositionNotes
1997FordCrown VictoriaMainw/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box
1997FordGrand MarquisMainw/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box
1997LincolnTown CarMainA/C Door; Packaging Type: Box
1997MercuryGrand MarquisMainw/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box
1996FordCrown VictoriaMainw/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box
1996FordGrand MarquisMainw/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box
1996LincolnTown CarMainA/C Door; Packaging Type: Box
1996MercuryGrand MarquisMainw/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box
1995FordCrown VictoriaMainw/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box
1995FordGrand MarquisMainw/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box
1995LincolnTown CarMainA/C Door; Packaging Type: Box
1995MercuryGrand MarquisMainw/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box
1994LincolnTown CarMainA/C Door; Packaging Type: Box
1993LincolnTown CarMainA/C Door; Packaging Type: Box

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

73018ADS225F3VY19E616AFD0613093J04014SK604204

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.