HomeHVAC > Temperature Controls and Related ComponentsDorman 604-205 HVAC Blend Door Actuator - Main
Part #: 604-205

Dorman 604-205 HVAC Blend Door Actuator - Main

Main
⚙️ 21 vehicles fit this part
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Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Ford and Lincoln, F-150 Heritage, F-150, Lobo, Expedition, Navigator, and F-250
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Overview of Dorman HVAC Blend Door Actuator 604-205

The Dorman HVAC Blend Door Actuator 604-205 is designed to provide reliable control of the HVAC system in select Ford and Lincoln vehicles. This actuator features a rotary switch activation type and is constructed from durable plastic to ensure consistent performance.

  • Rotary switch activation for precise HVAC control
  • Durable plastic material for long-lasting use
  • Includes one actuator per package
  • Compatible with Ford Expedition, F-150, F-150 Heritage, F-250, and Lincoln Navigator
  • OEM-quality replacement part number 604-205

Detailed Product Description

The Dorman 604-205 HVAC Blend Door Actuator is engineered to regulate the blend door position within the heating, ventilation, and air conditioning system. Its rotary switch activation type allows for smooth and accurate adjustment of airflow temperature inside the vehicle cabin. Made from high-quality plastic, this actuator resists wear and environmental factors, maintaining functionality over time. This part is specifically designed to fit Ford Expedition, F-150, F-150 Heritage, F-250, and Lincoln Navigator models, ensuring proper fit and operation.

Common Applications and Issues Resolved

  • Restores proper airflow temperature control in HVAC systems
  • Eliminates inconsistent or stuck blend door movement
  • Resolves HVAC system noise related to faulty actuators
  • Fixes issues with temperature fluctuations inside the cabin
  • Addresses failure of rotary switch activation in blend door operation

Installation Notes and Tips

Installation of the Dorman 604-205 blend door actuator requires basic automotive tools and moderate mechanical skill. It is recommended to disconnect the vehicle battery before beginning to avoid electrical issues. Access to the HVAC housing may require removal of dashboard panels depending on the vehicle model. Ensure the actuator is properly aligned with the blend door shaft and securely fastened to prevent operational issues. Testing the actuator function before reassembling the dashboard is advised.

Quality Assurance and Warranty

Dorman parts are manufactured to meet or exceed OEM specifications. The 604-205 HVAC Blend Door Actuator undergoes quality control testing to ensure reliable performance. This part is backed by Dorman's limited warranty, providing coverage against defects in material and workmanship for a specified period. Refer to Dorman's warranty documentation for detailed terms and conditions.

BrandDorman
Part Number604-205
MaterialPlastic
Package ContentsActuator
Switch Activation TypeRotary

This part fits 21 vehicles. Search below:

YearMakeModelPositionNotes
2004FordF-150 HeritageMainTemperature; Manual Temperature Control; Packaging Type: Box
2003FordF-150MainTemperature; Manual Temperature Control; Packaging Type: Box
2002FordExpeditionMainTemperature; Manual Temperature Control; Packaging Type: Box
2002FordF-150MainTemperature; Manual Temperature Control; Packaging Type: Box
2002LincolnNavigatorMainTemperature; To 3/18/02; Manual Temperature Control; Packaging Type: Box
2001FordExpeditionMainTemperature; Manual Temperature Control; Packaging Type: Box
2001FordF-150MainTemperature control HVAC blend door actuator for box packaging.
2001LincolnNavigatorMainTemperature; Manual Temperature Control; Packaging Type: Box
2000FordExpeditionMainTemperature; Manual Temperature Control; Packaging Type: Box
2000FordF-150MainTemperature control HVAC blend door actuator for box packaging.
2000LincolnNavigatorMainTemperature; Manual Temperature Control; Packaging Type: Box
1999FordExpeditionMainTemperature; Manual Temperature Control; Packaging Type: Box
1999FordF-150MainTemperature control HVAC blend door actuator for box packaging.
1999FordF-250MainUnder 8,500 Lb. GVW; Packaging Type: Box
1999LincolnNavigatorMainTemperature; Manual Temperature Control; Packaging Type: Box
1998FordExpeditionMainTemperature control HVAC blend door actuator for box packaging.
1998FordF-150MainTemperature control HVAC blend door actuator for box packaging.
1998FordF-250MainUnder 8,500 Lb. GVW; Packaging Type: Box
1997FordExpeditionMainTemperature control HVAC blend door actuator for box packaging.
1997FordF-150MainTemperature control HVAC blend door actuator for box packaging.
1997FordF-250MainUnder 8,500 Lb. GVW; Packaging Type: Box

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

2L3Z19E616BA37534604205 ADS224FD0613094J04007J04013SK604205

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.