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Dorman 604-205 HVAC Blend Door Actuator - Main
Overview of Dorman HVAC Blend Door Actuator 604-205
The Dorman HVAC Blend Door Actuator 604-205 is designed to provide reliable control of the HVAC system in select Ford and Lincoln vehicles. This actuator features a rotary switch activation type and is constructed from durable plastic to ensure consistent performance.
- Rotary switch activation for precise HVAC control
- Durable plastic material for long-lasting use
- Includes one actuator per package
- Compatible with Ford Expedition, F-150, F-150 Heritage, F-250, and Lincoln Navigator
- OEM-quality replacement part number 604-205
Detailed Product Description
The Dorman 604-205 HVAC Blend Door Actuator is engineered to regulate the blend door position within the heating, ventilation, and air conditioning system. Its rotary switch activation type allows for smooth and accurate adjustment of airflow temperature inside the vehicle cabin. Made from high-quality plastic, this actuator resists wear and environmental factors, maintaining functionality over time. This part is specifically designed to fit Ford Expedition, F-150, F-150 Heritage, F-250, and Lincoln Navigator models, ensuring proper fit and operation.
Common Applications and Issues Resolved
- Restores proper airflow temperature control in HVAC systems
- Eliminates inconsistent or stuck blend door movement
- Resolves HVAC system noise related to faulty actuators
- Fixes issues with temperature fluctuations inside the cabin
- Addresses failure of rotary switch activation in blend door operation
Installation Notes and Tips
Installation of the Dorman 604-205 blend door actuator requires basic automotive tools and moderate mechanical skill. It is recommended to disconnect the vehicle battery before beginning to avoid electrical issues. Access to the HVAC housing may require removal of dashboard panels depending on the vehicle model. Ensure the actuator is properly aligned with the blend door shaft and securely fastened to prevent operational issues. Testing the actuator function before reassembling the dashboard is advised.
Quality Assurance and Warranty
Dorman parts are manufactured to meet or exceed OEM specifications. The 604-205 HVAC Blend Door Actuator undergoes quality control testing to ensure reliable performance. This part is backed by Dorman's limited warranty, providing coverage against defects in material and workmanship for a specified period. Refer to Dorman's warranty documentation for detailed terms and conditions.
| Brand | Dorman |
| Part Number | 604-205 |
| Material | Plastic |
| Package Contents | Actuator |
| Switch Activation Type | Rotary |
This part fits 21 vehicles. Search below:
| Year | Make | Model | Position | Notes |
|---|---|---|---|---|
| 2004 | Ford | F-150 Heritage | Main | Temperature; Manual Temperature Control; Packaging Type: Box |
| 2003 | Ford | F-150 | Main | Temperature; Manual Temperature Control; Packaging Type: Box |
| 2002 | Ford | Expedition | Main | Temperature; Manual Temperature Control; Packaging Type: Box |
| 2002 | Ford | F-150 | Main | Temperature; Manual Temperature Control; Packaging Type: Box |
| 2002 | Lincoln | Navigator | Main | Temperature; To 3/18/02; Manual Temperature Control; Packaging Type: Box |
| 2001 | Ford | Expedition | Main | Temperature; Manual Temperature Control; Packaging Type: Box |
| 2001 | Ford | F-150 | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2001 | Lincoln | Navigator | Main | Temperature; Manual Temperature Control; Packaging Type: Box |
| 2000 | Ford | Expedition | Main | Temperature; Manual Temperature Control; Packaging Type: Box |
| 2000 | Ford | F-150 | Main | Temperature control HVAC blend door actuator for box packaging. |
| 2000 | Lincoln | Navigator | Main | Temperature; Manual Temperature Control; Packaging Type: Box |
| 1999 | Ford | Expedition | Main | Temperature; Manual Temperature Control; Packaging Type: Box |
| 1999 | Ford | F-150 | Main | Temperature control HVAC blend door actuator for box packaging. |
| 1999 | Ford | F-250 | Main | Under 8,500 Lb. GVW; Packaging Type: Box |
| 1999 | Lincoln | Navigator | Main | Temperature; Manual Temperature Control; Packaging Type: Box |
| 1998 | Ford | Expedition | Main | Temperature control HVAC blend door actuator for box packaging. |
| 1998 | Ford | F-150 | Main | Temperature control HVAC blend door actuator for box packaging. |
| 1998 | Ford | F-250 | Main | Under 8,500 Lb. GVW; Packaging Type: Box |
| 1997 | Ford | Expedition | Main | Temperature control HVAC blend door actuator for box packaging. |
| 1997 | Ford | F-150 | Main | Temperature control HVAC blend door actuator for box packaging. |
| 1997 | Ford | F-250 | Main | Under 8,500 Lb. GVW; Packaging Type: Box |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.