HomeHVAC > Temperature Controls and Related ComponentsDorman 604-206 HVAC Blend Door Actuator - Main
Part #: 604-206

Dorman 604-206 HVAC Blend Door Actuator - Main

Main
⚙️ 28 vehicles fit this part
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Select your vehicle to confirm fitment
Verify this part fits before purchasing — free returns if it doesn't
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✅ In Stock · Ready To Ship Most orders ship same-day if ordered before 1pm CST.
OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Ford and Mercury, Taurus and Sable
🔄Easy Returns — Return within 60 days for a full refund
🚚Fast Shipping — Most orders ship same business day before 1pm CST

Overview of the Dorman HVAC Blend Door Actuator 604-206

The Dorman HVAC Blend Door Actuator 604-206 is designed to restore proper airflow control in Ford and Mercury vehicles. This actuator features a rotary switch activation type and durable plastic construction, ensuring reliable operation in your Ford Taurus or Mercury Sable HVAC system.

  • Rotary switch activation for precise blend door movement
  • Durable plastic material for long-lasting performance
  • Compatible with Ford Taurus and Mercury Sable models
  • Includes one actuator per package
  • OEM-quality replacement part number 604-206

Detailed Product Description

The Dorman 604-206 HVAC Blend Door Actuator is engineered to control the blend door within the heating, ventilation, and air conditioning system of select Ford and Mercury vehicles. Its rotary switch activation type allows for smooth and accurate adjustment of air temperature by regulating the blend door position. Constructed from high-quality plastic, this actuator balances durability with lightweight design, helping maintain efficient HVAC system performance. This part is specifically compatible with Ford Taurus and Mercury Sable models, providing a direct replacement for the original actuator to ensure proper fit and function.

Common Applications and Problem Resolution

This HVAC blend door actuator is used to address issues related to airflow and temperature control in the vehicle's climate system. It is commonly installed to resolve:

  • Inconsistent or incorrect cabin temperature regulation
  • Unusual noises coming from the HVAC system
  • Failure of the blend door to move or respond to controls
  • Airflow stuck in one position or direction
  • Intermittent HVAC system operation or control errors

Installation Notes and Tips

  • Ensure vehicle compatibility with Ford Taurus or Mercury Sable before installation
  • Disconnect the battery to prevent electrical issues during replacement
  • Access the blend door actuator through the dashboard or glove compartment area as specified in the vehicle service manual
  • Handle the plastic actuator carefully to avoid damage during installation
  • Test the HVAC system after installation to confirm proper operation of the blend door

Quality Assurance and Warranty Information

Dorman parts are manufactured to meet or exceed OEM standards for fit, form, and function. The 604-206 HVAC Blend Door Actuator undergoes quality control testing to ensure reliable performance in Ford Taurus and Mercury Sable vehicles. This part is backed by Dorman's limited warranty, providing coverage against defects in material and workmanship under normal use.

BrandDorman
Part Number604-206
MaterialPlastic
Package ContentsActuator
Switch Activation TypeRotary

This part fits 28 vehicles. Search below:

YearMakeModelPositionNotes
2007FordTaurusMainTemperature; Manual Temperature Control; Packaging Type: Box
2006FordTaurusMainTemperature; Manual Temperature Control; Packaging Type: Box
2005FordTaurusMainTemperature; Manual Temperature Control; Packaging Type: Box
2005MercurySableMainTemperature; Manual Temperature Control; Packaging Type: Box
2004FordTaurusMainTemperature; Manual Temperature Control; Packaging Type: Box
2004MercurySableMainTemperature; Manual Temperature Control; Packaging Type: Box
2003FordTaurusMainTemperature; Manual Temperature Control; Packaging Type: Box
2003MercurySableMainTemperature; Manual Temperature Control; Packaging Type: Box
2002FordTaurusMainTemperature; Manual Temperature Control; Packaging Type: Box
2002MercurySableMainTemperature; Manual Temperature Control; Packaging Type: Box
2001FordSableMainTemperature; Manual Temperature Control; Packaging Type: Box
2001FordTaurusMainTemperature; Manual Temperature Control; Packaging Type: Box
2001MercurySableMainTemperature; Manual Temperature Control; Packaging Type: Box
2000FordSableMainTemperature; Manual Temperature Control; Packaging Type: Box
2000FordTaurusMainTemperature; Manual Temperature Control; Packaging Type: Box
2000MercurySableMainTemperature; Manual Temperature Control; Packaging Type: Box
1999FordSableMainTemperature; Manual Temperature Control; Packaging Type: Box
1999FordTaurusMainTemperature; Manual Temperature Control; Packaging Type: Box
1999MercurySableMainTemperature; Manual Temperature Control; Packaging Type: Box
1998FordSableMainTemperature; Manual Temperature Control; Packaging Type: Box
1998FordTaurusMainTemperature; Manual Temperature Control; Packaging Type: Box
1998MercurySableMainTemperature; Manual Temperature Control; Packaging Type: Box
1997FordSableMainTemperature; Manual Temperature Control; Packaging Type: Box
1997FordTaurusMainTemperature; Manual Temperature Control; Packaging Type: Box
1997MercurySableMainTemperature; Manual Temperature Control; Packaging Type: Box
1996FordSableMainTemperature; Manual Temperature Control; Packaging Type: Box
1996FordTaurusMainTemperature; Manual Temperature Control; Packaging Type: Box
1996MercurySableMainTemperature; Manual Temperature Control; Packaging Type: Box

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

37536ADS218F6DZ19E616AAFD0613095J04006J04007SK604206

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.