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Dorman 604-207 HVAC Blend Door Actuator - Left Main, Main or Right Main
Overview of Dorman HVAC Blend Door Actuator 604-207
The Dorman HVAC Blend Door Actuator 604-207 is designed to provide reliable control of the airflow blend doors in your vehicle's heating and cooling system. This actuator features a rotary switch activation type and is constructed from durable plastic, ensuring consistent performance in Ford, Lincoln, and Mercury models.
- Rotary switch activation for precise airflow control
- Durable plastic construction for long-lasting use
- Compatible with multiple Ford, Lincoln, and Mercury vehicles
- Includes one HVAC blend door actuator per package
- OEM-quality replacement part number 604-207
Detailed Product Description
The Dorman 604-207 HVAC Blend Door Actuator is engineered to replace the original blend door actuator in select Ford, Lincoln, and Mercury vehicles. Its rotary switch activation type allows for smooth and accurate adjustment of the blend doors, which regulate the mix of hot and cold air inside the cabin. Made from high-quality plastic, this actuator withstands the thermal and mechanical stresses typical in HVAC systems. This part is compatible with Ford Aviator, Lincoln Continental, Ford Explorer, Explorer Sport Trac, Mercury Mountaineer, Mercury Sable, and Ford Taurus models, providing a direct fit and reliable operation.
Common Applications and Issues Resolved
- Eliminates inconsistent cabin temperature control
- Resolves HVAC blend door failure symptoms such as stuck or unresponsive airflow
- Fixes clicking or knocking noises from the HVAC system
- Restores proper function to rotary switch blend door mechanisms
- Addresses airflow direction problems in compatible Ford, Lincoln, and Mercury vehicles
Installation Notes and Tips
- Ensure vehicle compatibility with Ford Aviator, Lincoln Continental, Ford Explorer, Explorer Sport Trac, Mercury Mountaineer, Mercury Sable, or Ford Taurus before installation
- Disconnect the battery before beginning to avoid electrical issues
- Carefully remove the old blend door actuator to prevent damage to HVAC components
- Verify actuator operation after installation by adjusting the climate controls
- Consult vehicle service manual for detailed removal and installation procedures
Quality Assurance and Warranty
Dorman parts are manufactured to meet or exceed OEM specifications, providing dependable performance and fitment. The HVAC Blend Door Actuator 604-207 undergoes rigorous quality control to ensure durability and functionality. This part is backed by Dorman's limited warranty, covering defects in material and workmanship under normal use.
| Brand | Dorman |
| Part Number | 604-207 |
| Material | Plastic |
| Package Contents | Actuator |
| Switch Activation Type | Rotary |
This part fits 83 vehicles. Search below:
| Year | Make | Model | # Doors | Position | Notes |
|---|---|---|---|---|---|
| 2010 | Ford | Explorer | Left Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box | |
| 2010 | Ford | Explorer | Right Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box | |
| 2010 | Ford | Explorer Sport Trac | Left Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box | |
| 2010 | Ford | Explorer Sport Trac | Right Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box | |
| 2010 | Mercury | Mountaineer | Left Main | w/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box | |
| 2010 | Mercury | Mountaineer | Right Main | w/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box | |
| 2009 | Ford | Explorer | Left Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box | |
| 2009 | Ford | Explorer | Right Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box | |
| 2009 | Ford | Explorer Sport Trac | Left Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box | |
| 2009 | Ford | Explorer Sport Trac | Right Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box | |
| 2009 | Mercury | Mountaineer | Left Main | w/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box | |
| 2009 | Mercury | Mountaineer | Right Main | w/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box | |
| 2008 | Ford | Explorer | Left Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box | |
| 2008 | Ford | Explorer | Right Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box | |
| 2008 | Ford | Explorer Sport Trac | Left Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box | |
| 2008 | Ford | Explorer Sport Trac | Right Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box | |
| 2008 | Mercury | Mountaineer | Left Main | w/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box | |
| 2008 | Mercury | Mountaineer | Right Main | w/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box | |
| 2007 | Ford | Explorer | Left Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box | |
| 2007 | Ford | Explorer | Right Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box | |
| 2007 | Ford | Explorer Sport Trac | Left Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box | |
| 2007 | Ford | Explorer Sport Trac | Right Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box | |
| 2007 | Ford | Taurus | Main | Temperature; Electronic Automatic Temperature Control (EATC); Packaging Type: Box | |
| 2007 | Mercury | Mountaineer | Left Main | w/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box | |
| 2007 | Mercury | Mountaineer | Right Main | w/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box | |
| 2006 | Ford | Explorer | Left Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box | |
| 2006 | Ford | Explorer | Right Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box | |
| 2006 | Ford | Taurus | Main | Temperature; Electronic Automatic Temperature Control (EATC); Packaging Type: Box | |
| 2006 | Mercury | Mountaineer | Left Main | w/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box | |
| 2006 | Mercury | Mountaineer | Right Main | w/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box | |
| 2005 | Ford | Explorer | Left Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box | |
| 2005 | Ford | Explorer | Right Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box | |
| 2005 | Ford | Taurus | Main | Temperature; Electronic Automatic Temperature Control (EATC); Packaging Type: Box | |
| 2005 | Lincoln | Aviator | Left Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box | |
| 2005 | Lincoln | Aviator | Right Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box | |
| 2005 | Mercury | Mountaineer | Left Main | w/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box | |
| 2005 | Mercury | Mountaineer | Right Main | w/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box | |
| 2005 | Mercury | Sable | Main | w/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box | |
| 2004 | Ford | Explorer | Left Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box | |
| 2004 | Ford | Explorer | Right Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box | |
| 2004 | Ford | Taurus | Main | Temperature; Electronic Automatic Temperature Control (EATC); Packaging Type: Box | |
| 2004 | Lincoln | Aviator | Left Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box | |
| 2004 | Lincoln | Aviator | Right Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box | |
| 2004 | Mercury | Mountaineer | Left Main | w/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box | |
| 2004 | Mercury | Mountaineer | Right Main | w/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box | |
| 2004 | Mercury | Sable | Main | w/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box | |
| 2003 | Ford | Explorer | 4 Door | Left Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box |
| 2003 | Ford | Explorer | 4 Door | Right Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box |
| 2003 | Ford | Taurus | Main | Temperature; Electronic Automatic Temperature Control (EATC); Packaging Type: Box | |
| 2003 | Lincoln | Aviator | Left Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box | |
| 2003 | Lincoln | Aviator | Right Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box | |
| 2003 | Mercury | Mountaineer | Left Main | w/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box | |
| 2003 | Mercury | Mountaineer | Right Main | w/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box | |
| 2003 | Mercury | Sable | Main | w/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box | |
| 2002 | Ford | Explorer | 4 Door | Left Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box |
| 2002 | Ford | Explorer | 4 Door | Right Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box |
| 2002 | Ford | Taurus | Main | Temperature; Electronic Automatic Temperature Control (EATC); Packaging Type: Box | |
| 2002 | Lincoln | Continental | Main | Proper installation of the ABS Wheel Speed Sensor is crucial for optimal performance. | |
| 2002 | Mercury | Mountaineer | Left Main | w/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box | |
| 2002 | Mercury | Mountaineer | Right Main | w/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box | |
| 2002 | Mercury | Sable | Main | w/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box | |
| 2001 | Ford | Sable | Main | Temperature; Electronic Automatic Temperature Control (EATC); Packaging Type: Box | |
| 2001 | Ford | Taurus | Main | Temperature; Electronic Automatic Temperature Control (EATC); Packaging Type: Box | |
| 2001 | Lincoln | Continental | Main | Proper installation of the ABS Wheel Speed Sensor is crucial for optimal performance. | |
| 2001 | Mercury | Sable | Main | w/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box | |
| 2000 | Ford | Sable | Main | Temperature; Electronic Automatic Temperature Control (EATC); Packaging Type: Box | |
| 2000 | Ford | Taurus | Main | Temperature; Electronic Automatic Temperature Control (EATC); Packaging Type: Box | |
| 2000 | Lincoln | Continental | Main | Proper installation of the ABS Wheel Speed Sensor is crucial for optimal performance. | |
| 2000 | Mercury | Sable | Main | w/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box | |
| 1999 | Ford | Sable | Main | Temperature; Electronic Automatic Temperature Control (EATC); Packaging Type: Box | |
| 1999 | Ford | Taurus | Main | Temperature; Electronic Automatic Temperature Control (EATC); Packaging Type: Box | |
| 1999 | Lincoln | Continental | Main | Proper installation of the ABS Wheel Speed Sensor is crucial for optimal performance. | |
| 1999 | Mercury | Sable | Main | w/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box | |
| 1998 | Ford | Sable | Main | Temperature; Electronic Automatic Temperature Control (EATC); Packaging Type: Box | |
| 1998 | Ford | Taurus | Main | Temperature; Electronic Automatic Temperature Control (EATC); Packaging Type: Box | |
| 1998 | Lincoln | Continental | Main | Proper installation of the ABS Wheel Speed Sensor is crucial for optimal performance. | |
| 1998 | Mercury | Sable | Main | w/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box | |
| 1997 | Ford | Sable | Main | Temperature; Electronic Automatic Temperature Control (EATC); Packaging Type: Box | |
| 1997 | Ford | Taurus | Main | Temperature; Electronic Automatic Temperature Control (EATC); Packaging Type: Box | |
| 1997 | Mercury | Sable | Main | w/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box | |
| 1996 | Ford | Sable | Main | Temperature; Electronic Automatic Temperature Control (EATC); Packaging Type: Box | |
| 1996 | Ford | Taurus | Main | Temperature; Electronic Automatic Temperature Control (EATC); Packaging Type: Box | |
| 1996 | Mercury | Sable | Main | w/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.