HomeHVAC > Temperature Controls and Related ComponentsDorman 604-216 HVAC Blend Door Actuator - Main
Part #: 604-216

Dorman 604-216 HVAC Blend Door Actuator - Main

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⚙️ 14 vehicles fit this part
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Select your vehicle to confirm fitment
Verify this part fits before purchasing — free returns if it doesn't
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✅ In Stock · Ready To Ship Most orders ship same-day if ordered before 1pm CST.
OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Ford and Lincoln, F-150 Heritage, F-150, Lobo, Blackwood, Expedition, and Navigator
🔄Easy Returns — Return within 60 days for a full refund
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Overview of Dorman HVAC Blend Door Actuator 604-216

The Dorman HVAC Blend Door Actuator 604-216 is designed for precise control of airflow temperature in select Ford and Lincoln vehicles. Featuring a rotary switch activation type and durable plastic construction, this actuator ensures reliable operation within the HVAC system of your vehicle.

  • Rotary switch activation type for accurate blend door positioning
  • Durable plastic material for long-lasting performance
  • Includes one actuator per package
  • Compatible with Ford Blackwood, Expedition, F-150, F-150 Heritage, and Lincoln Navigator models
  • OEM-quality replacement part number 604-216

Detailed Product Description

The Dorman 604-216 HVAC Blend Door Actuator is engineered to regulate the blend door within the heating, ventilation, and air conditioning system of specific Ford and Lincoln vehicles. Its rotary switch activation type allows for smooth and precise adjustment of the blend door position, controlling the mix of hot and cold air to maintain the desired cabin temperature. Constructed from durable plastic, this actuator is built to withstand the thermal and mechanical stresses typical in automotive HVAC systems. This part is a direct replacement for the original actuator, ensuring compatibility and reliable function in Ford Blackwood, Expedition, F-150, F-150 Heritage, and Lincoln Navigator models.

Common Applications and Issues Resolved

  • Restores proper temperature control when blend door fails to adjust
  • Eliminates inconsistent or fluctuating cabin temperatures
  • Resolves HVAC system noises caused by faulty actuator gears
  • Fixes issues with air not switching between heat and cold settings
  • Addresses blend door actuator failure symptoms in Ford and Lincoln vehicles

Installation Notes and Tips

  • Ensure vehicle compatibility with Ford Blackwood, Expedition, F-150, F-150 Heritage, or Lincoln Navigator before installation
  • Disconnect the battery prior to actuator replacement to prevent electrical issues
  • Carefully remove the old actuator to avoid damaging the blend door or surrounding components
  • Verify actuator alignment and secure mounting to ensure proper operation
  • Test HVAC system functionality after installation to confirm repair success

Quality Assurance and Warranty

Dorman parts are manufactured to meet or exceed OEM standards, providing dependable performance and fitment. The HVAC Blend Door Actuator 604-216 undergoes rigorous quality control to ensure durability and functionality. This part is backed by Dorman's limited warranty, covering defects in material and workmanship under normal use conditions.

BrandDorman
Part Number604-216
MaterialPlastic
Package ContentsActuator
Switch Activation TypeRotary

This part fits 14 vehicles. Search below:

YearMakeModelPositionNotes
2004FordF-150 HeritageMainw/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box
2003FordF-150Mainw/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box
2003LincolnBlackwoodMainw/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box
2002FordExpeditionMainw/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box
2002FordF-150Mainw/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box
2002LincolnBlackwoodMainw/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box
2002LincolnNavigatorMainw/Automatic Temperature Control (ATC); Temperature; To 3/18/02; Packaging Type: Box
2001FordExpeditionMainw/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box
2001LincolnNavigatorMainw/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box
2000FordExpeditionMainw/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box
2000LincolnNavigatorMainw/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box
1999FordExpeditionMainw/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box
1999LincolnNavigatorMainw/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box
1998LincolnNavigatorMainw/Automatic Temperature Control (ATC); Temperature; Packaging Type: Box

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

73023ADS226APBDA0195F75Z19E616BAFD0613100J04015SK604216

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.