HomeHVAC > Temperature Controls and Related ComponentsDorman 604-225 HVAC Blend Door Actuator - Main
Part #: 604-225

Dorman 604-225 HVAC Blend Door Actuator - Main

Main
⚙️ 20 vehicles fit this part
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Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Ford, E-150 Econoline, E-150 Econoline Club Wagon, E-250 Econoline, E-350 Econoline, and E-350 Econoline Club Wagon
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Overview of Dorman HVAC Blend Door Actuator 604-225

The Dorman HVAC Blend Door Actuator 604-225 is designed to provide reliable control of the airflow blend doors in Ford E-150 Econoline, E-150 Econoline Club Wagon, E-250 Econoline, E-350 Econoline, and E-350 Econoline Club Wagon models. Featuring a rotary switch activation type and durable plastic construction, this actuator ensures precise temperature regulation within the vehicle's HVAC system.

  • Rotary switch activation for smooth and accurate operation
  • Durable plastic material for long-lasting performance
  • Compatible with Ford E-150 Econoline and E-350 Econoline Club Wagon models
  • Includes one HVAC blend door actuator per package
  • OEM part number 604-225 for direct replacement

Detailed Product Description

The Dorman 604-225 HVAC Blend Door Actuator is engineered to replace faulty or worn actuators in select Ford Econoline vans. Its rotary switch activation type allows for precise movement of the blend door, which controls the mix of hot and cold air entering the cabin. Constructed from high-quality plastic, this actuator balances durability with lightweight design, reducing strain on the HVAC system. This part is specifically compatible with Ford E-150 Econoline, E-150 Econoline Club Wagon, E-250 Econoline, E-350 Econoline, and E-350 Econoline Club Wagon models, ensuring a proper fit and function.

Common Applications and Problem Resolution

  • Resolves inconsistent cabin temperature due to blend door malfunction
  • Eliminates clicking or knocking noises from the HVAC system
  • Restores proper airflow direction and temperature control
  • Fixes HVAC system failure to switch between heat and air conditioning
  • Addresses actuator motor failure or electrical issues

Installation Notes and Tips

Installation of the Dorman 604-225 blend door actuator requires basic automotive HVAC knowledge and tools. It is recommended to disconnect the vehicle battery before beginning to avoid electrical shorts. Access to the actuator is typically behind the dashboard on the passenger side. Ensure the actuator is properly aligned with the blend door shaft before securing. Testing the actuator operation before reassembling the dashboard can help verify correct installation.

Quality Assurance and Warranty

Dorman parts are manufactured to meet or exceed OEM specifications. The 604-225 blend door actuator undergoes quality control testing to ensure reliable performance in Ford Econoline vehicles. This part is backed by Dorman's limited warranty, providing coverage against defects in material and workmanship for a specified period. Refer to Dorman's warranty documentation for detailed terms and conditions.

BrandDorman
Part Number604-225
MaterialPlastic
Package ContentsActuator
Switch Activation TypeRotary

This part fits 20 vehicles. Search below:

YearMakeModelPositionNotes
1996FordE-150 EconolineMainTemperature control HVAC blend door actuator for box packaging.
1996FordE-150 Econoline Club WagonMainTemperature control HVAC blend door actuator for box packaging.
1996FordE-250 EconolineMainTemperature control HVAC blend door actuator for box packaging.
1996FordE-350 EconolineMainTemperature control HVAC blend door actuator for box packaging.
1996FordE-350 Econoline Club WagonMainTemperature control HVAC blend door actuator for box packaging.
1995FordE-150 EconolineMainTemperature control HVAC blend door actuator for box packaging.
1995FordE-150 Econoline Club WagonMainTemperature control HVAC blend door actuator for box packaging.
1995FordE-250 EconolineMainTemperature control HVAC blend door actuator for box packaging.
1995FordE-350 EconolineMainTemperature control HVAC blend door actuator for box packaging.
1995FordE-350 Econoline Club WagonMainTemperature control HVAC blend door actuator for box packaging.
1994FordE-150 EconolineMainTemperature control HVAC blend door actuator for box packaging.
1994FordE-150 Econoline Club WagonMainTemperature control HVAC blend door actuator for box packaging.
1994FordE-250 EconolineMainTemperature control HVAC blend door actuator for box packaging.
1994FordE-350 EconolineMainTemperature control HVAC blend door actuator for box packaging.
1994FordE-350 Econoline Club WagonMainTemperature control HVAC blend door actuator for box packaging.
1993FordE-150 EconolineMainTemperature control HVAC blend door actuator for box packaging.
1993FordE-150 Econoline Club WagonMainTemperature control HVAC blend door actuator for box packaging.
1993FordE-250 EconolineMainTemperature control HVAC blend door actuator for box packaging.
1993FordE-350 EconolineMainTemperature control HVAC blend door actuator for box packaging.
1993FordE-350 Econoline Club WagonMainTemperature control HVAC blend door actuator for box packaging.

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

73065ADR250ADS250F4UZ19E616AJ04044SK604225

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.