HomeHVAC > Temperature Controls and Related ComponentsDorman 604-231 HVAC Blend Door Actuator - Left Main, Main or Right Main
Part #: 604-231

Dorman 604-231 HVAC Blend Door Actuator - Left Main, Main or Right Main

Main
⚙️ 32 vehicles fit this part
🔍
Select your vehicle to confirm fitment
Verify this part fits before purchasing — free returns if it doesn't
$28.71Free Shipping
🚚Free ShippingNo Cost to Continental U.S.
🔄Free Returns*Wrong fit? No cost
🛡️60-Day ReturnsMoney back guarantee
*Free return shipping only qualifies if our fitment verification tool is used.
🔥
✅ In Stock · Ready To Ship Most orders ship same-day if ordered before 1pm CST.
OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Ford and Mercury, Mustang, Five Hundred, Freestyle, and Montego
🔄Easy Returns — Return within 60 days for a full refund
🚚Fast Shipping — Most orders ship same business day before 1pm CST

Overview of the Dorman HVAC Blend Door Actuator 604-231

The Dorman HVAC Blend Door Actuator 604-231 is designed for precise control of airflow temperature in select Ford and Mercury vehicles. This rotary switch actuator is constructed from durable plastic, ensuring reliable operation within the HVAC system of your vehicle.

  • Rotary switch activation type for smooth and accurate blend door movement
  • Durable plastic material designed for long-lasting performance
  • Compatible with Ford Five Hundred, Freestyle, Montego, and Mustang models
  • Includes one actuator per package for straightforward replacement
  • OEM-quality fitment with part number 604-231 for easy identification

Detailed Product Description

The Dorman 604-231 HVAC Blend Door Actuator is engineered to regulate the blend door position within the heating and air conditioning system. Its rotary switch activation type allows for precise modulation of airflow temperature, contributing to a comfortable cabin environment. Made from robust plastic, this actuator withstands the thermal and mechanical stresses typical in automotive HVAC systems. This part is specifically compatible with Ford Five Hundred, Freestyle, Montego, and Mustang models, ensuring a proper fit and function. The actuator is supplied as a single unit, simplifying the replacement process.

Common Applications and Issues Addressed

  • Resolves inconsistent cabin temperature due to faulty blend door movement
  • Eliminates clicking or knocking noises from the HVAC system
  • Restores proper airflow direction and temperature control
  • Fixes HVAC system failure to switch between heating and cooling modes
  • Addresses actuator motor failure or electrical issues within the blend door system

Installation Notes and Tips

  • Ensure vehicle compatibility with Ford Five Hundred, Freestyle, Montego, or Mustang before installation
  • Disconnect the battery prior to actuator replacement to prevent electrical shorts
  • Access the blend door actuator behind the dashboard or glove compartment as per vehicle service manual
  • Carefully remove the old actuator and note the orientation for correct installation of the new unit
  • Test the HVAC system after installation to confirm proper operation of the blend door actuator

Quality Assurance and Warranty

Dorman parts are manufactured to meet or exceed OEM standards, providing reliable performance and fitment. The HVAC Blend Door Actuator 604-231 undergoes quality control inspections to ensure durability and functionality. Warranty coverage details can be obtained from the product documentation or manufacturer resources.

BrandDorman
Part Number604-231
MaterialPlastic
Package ContentsActuator
Switch Activation TypeRotary

This part fits 32 vehicles. Search below:

YearMakeModelPositionNotes
2009FordMustangMainTemperature control HVAC blend door actuator for box packaging.
2008FordMustangMainTemperature control HVAC blend door actuator for box packaging.
2007FordFive HundredLeft MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2007FordFive HundredMainTemperature; Manual Temperature Control; Packaging Type: Box
2007FordFive HundredRight MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2007FordFreestyleLeft MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2007FordFreestyleMainTemperature; Manual Temperature Control; Packaging Type: Box
2007FordFreestyleRight MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2007FordMustangMainTemperature control HVAC blend door actuator for box packaging.
2007MercuryMontegoLeft MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2007MercuryMontegoMainTemperature; Manual Temperature Control; Packaging Type: Box
2007MercuryMontegoRight MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2006FordFive HundredLeft MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2006FordFive HundredMainTemperature; Manual Temperature Control; Packaging Type: Box
2006FordFive HundredRight MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2006FordFreestyleLeft MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2006FordFreestyleMainTemperature; Manual Temperature Control; Packaging Type: Box
2006FordFreestyleRight MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2006FordMustangMainTemperature control HVAC blend door actuator for box packaging.
2006MercuryMontegoLeft MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2006MercuryMontegoMainTemperature; Manual Temperature Control; Packaging Type: Box
2006MercuryMontegoRight MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2005FordFive HundredLeft MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2005FordFive HundredMainTemperature; Manual Temperature Control; Packaging Type: Box
2005FordFive HundredRight MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2005FordFreestyleLeft MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2005FordFreestyleMainTemperature; Manual Temperature Control; Packaging Type: Box
2005FordFreestyleRight MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2005FordMustangMainTemperature control HVAC blend door actuator for box packaging.
2005MercuryMontegoLeft MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2005MercuryMontegoMainTemperature; Manual Temperature Control; Packaging Type: Box
2005MercuryMontegoRight MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

5F9Z19E616EAADS169APBDA0037F04104SK604231

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.