HomeHVAC > Temperature Controls and Related ComponentsDorman 604-241 HVAC Blend Door Actuator - Hybrid Battery or Main
Part #: 604-241

Dorman 604-241 HVAC Blend Door Actuator - Hybrid Battery or Main

Hybrid Battery
⚙️ 53 vehicles fit this part
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Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Ford, Lincoln, Mazda, and Mercury, C-Max, Expedition, Navigator, F-150, Lobo, Mark LT, Escape, Tribute, and Mariner
🔄Easy Returns — Return within 60 days for a full refund
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Overview of the Dorman HVAC Blend Door Actuator 604-241

The Dorman HVAC Blend Door Actuator 604-241 is designed to provide reliable control of the air blend doors in your vehicle's heating and cooling system. This actuator features a rotary switch activation type and is constructed from durable plastic, ensuring consistent performance in Ford, Lincoln, Mazda, and Mercury models.

  • Rotary switch activation for precise air door control
  • Durable plastic construction for long-lasting use
  • Includes one air door actuator per package
  • Compatible with multiple Ford, Lincoln, Mazda, and Mercury vehicles
  • Part number 604-241 for easy identification and replacement

Detailed Product Description

The Dorman 604-241 HVAC Blend Door Actuator is engineered to regulate the blend door position within the HVAC system, allowing for accurate temperature control inside the cabin. Its rotary switch activation type enables smooth and reliable operation, adjusting airflow between hot and cold settings. Made from high-quality plastic, this actuator withstands the thermal and mechanical stresses typical in automotive HVAC systems. This part is compatible with a range of vehicles including the Ford Escape, F-150, Expedition, Lincoln Navigator, Mazda Tribute, Mercury Mariner, and others, making it a versatile replacement option.

Common Applications and Issues Resolved

  • Eliminates inconsistent cabin temperature due to faulty blend door movement
  • Resolves HVAC system noises caused by malfunctioning actuators
  • Restores proper airflow direction and temperature mixing
  • Fixes issues with air not switching between hot and cold settings
  • Addresses HVAC blend door failure symptoms in Ford, Lincoln, Mazda, and Mercury vehicles

Installation Notes and Tips

  • Ensure vehicle compatibility by verifying make and model before installation
  • Disconnect the battery to prevent electrical shorts during replacement
  • Access the blend door actuator through the dashboard or glove compartment area as specified in the vehicle service manual
  • Handle the plastic actuator carefully to avoid damage during installation
  • Test the HVAC system after installation to confirm proper operation of the blend door

Quality Assurance and Warranty

Dorman parts are manufactured to meet or exceed OEM standards, providing dependable performance for your HVAC system. The 604-241 blend door actuator undergoes rigorous quality checks to ensure durability and functionality. While specific warranty terms may vary, Dorman typically offers a limited warranty covering defects in material and workmanship. Refer to the product documentation for detailed warranty information.

BrandDorman
Part Number604-241
MaterialPlastic
Package Contents1 Air Door Actuator
Switch Activation TypeRotary

This part fits 53 vehicles. Search below:

YearMakeModelPositionNotes
2018FordC-MaxHybrid BatteryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2017FordC-MaxHybrid BatteryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2017FordExpeditionMainHVAC Blend Door Actuator for mode selection in box packaging.
2017LincolnNavigatorMainHVAC Blend Door Actuator for mode selection in box packaging.
2016FordC-MaxHybrid BatteryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2016FordExpeditionMainHVAC Blend Door Actuator for mode selection in box packaging.
2016LincolnNavigatorMainHVAC Blend Door Actuator for mode selection in box packaging.
2015FordC-MaxHybrid BatteryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2015FordExpeditionMainHVAC Blend Door Actuator for mode selection in box packaging.
2015LincolnNavigatorMainHVAC Blend Door Actuator for mode selection in box packaging.
2014FordC-MaxHybrid BatteryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2014FordExpeditionMainHVAC Blend Door Actuator for mode selection in box packaging.
2014FordF-150MainHVAC Blend Door Actuator for mode selection in box packaging.
2014LincolnMark LTMainHVAC Blend Door Actuator for mode selection in box packaging.
2014LincolnNavigatorMainHVAC Blend Door Actuator for mode selection in box packaging.
2013FordC-MaxHybrid BatteryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2013FordExpeditionMainHVAC Blend Door Actuator for mode selection in box packaging.
2013FordF-150MainHVAC Blend Door Actuator for mode selection in box packaging.
2013LincolnMark LTMainHVAC Blend Door Actuator for mode selection in box packaging.
2013LincolnNavigatorMainHVAC Blend Door Actuator for mode selection in box packaging.
2012FordEscapeMainHVAC Blend Door Actuator for mode selection in box packaging.
2012FordExpeditionMainHVAC Blend Door Actuator for mode selection in box packaging.
2012FordF-150MainHVAC Blend Door Actuator for mode selection in box packaging.
2012LincolnMark LTMainHVAC Blend Door Actuator for mode selection in box packaging.
2012LincolnNavigatorMainHVAC Blend Door Actuator for mode selection in box packaging.
2011FordEscapeMainHVAC Blend Door Actuator for mode selection in box packaging.
2011FordExpeditionMainHVAC Blend Door Actuator for mode selection in box packaging.
2011FordF-150MainHVAC Blend Door Actuator for mode selection in box packaging.
2011LincolnMark LTMainHVAC Blend Door Actuator for mode selection in box packaging.
2011LincolnNavigatorMainHVAC Blend Door Actuator for mode selection in box packaging.
2011MazdaTributeMainHVAC Blend Door Actuator for mode selection in box packaging.
2011MercuryMarinerMainHVAC Blend Door Actuator for mode selection in box packaging.
2010FordEscapeMainHVAC Blend Door Actuator for mode selection in box packaging.
2010FordExpeditionMainHVAC Blend Door Actuator for mode selection in box packaging.
2010FordF-150MainHVAC Blend Door Actuator for mode selection in box packaging.
2010LincolnMark LTMainHVAC Blend Door Actuator for mode selection in box packaging.
2010LincolnNavigatorMainHVAC Blend Door Actuator for mode selection in box packaging.
2010MazdaTributeMainHVAC Blend Door Actuator for mode selection in box packaging.
2010MercuryMarinerMainHVAC Blend Door Actuator for mode selection in box packaging.
2009FordEscapeMainHVAC Blend Door Actuator for mode selection in box packaging.
2009FordExpeditionMainHVAC Blend Door Actuator for mode selection in box packaging.
2009FordF-150MainMode; From 12/01/08; Packaging Type: Box
2009LincolnNavigatorMainHVAC Blend Door Actuator for mode selection in box packaging.
2009MazdaTributeMainHVAC Blend Door Actuator for mode selection in box packaging.
2009MercuryMarinerMainHVAC Blend Door Actuator for mode selection in box packaging.
2008FordEscapeMainHVAC Blend Door Actuator for mode selection in box packaging.
2008FordExpeditionMainHVAC Blend Door Actuator for mode selection in box packaging.
2008LincolnNavigatorMainHVAC Blend Door Actuator for mode selection in box packaging.
2008MazdaTributeMainHVAC Blend Door Actuator for mode selection in box packaging.
2008MercuryMarinerMainHVAC Blend Door Actuator for mode selection in box packaging.
2007FordExpeditionMainHVAC Blend Door Actuator for mode selection in box packaging.
2007LincolnNavigatorMainHVAC Blend Door Actuator for mode selection in box packaging.
2006LincolnNavigatorMainMode; From 8/02/06; Packaging Type: Box

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

730357L1Z19E616FADS233APBDA0137J04025SK604241

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.