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Dorman 604-241 HVAC Blend Door Actuator - Hybrid Battery or MainOE Quality 60-Day Returns
Part #: 604-241

Dorman 604-241 HVAC Blend Door Actuator - Hybrid Battery or Main

Hybrid Battery
53 vehicles fit this part
Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
Fitment: Ford, Lincoln, Mazda, and Mercury, C-Max, Expedition, Navigator, F-150, Lobo, Mark LT, Escape, Tribute, and Mariner
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HVAC Blend Door Actuator for Ford and Lincoln

Dorman 604-241 is an HVAC heater blend door actuator built to match the quality and performance of the original unit on specific Ford, Lincoln, Mazda, Mercury, and related applications. It uses a rotary switch activation type and a plastic housing for direct replacement service in the HVAC system.

Compatible with Ford F-150, Expedition, Escape, and C-Max applications, this actuator helps restore proper air door movement for temperature and mode control. The Dorman 604-241 is also listed for Lincoln Navigator and Mark LT fitments, making it a practical OE-style replacement for multiple platform applications.

Key Features

  • OE-style HVAC blend door actuator replacement
  • Rotary switch activation type
  • Plastic construction
  • Designed for specific Ford, Lincoln, Mazda, and Mercury fitments
  • Direct replacement for HVAC air door control service
  • Part number: 604-241

Detailed Product Overview

This HVAC blend door actuator is engineered to match the original actuator used in select vehicles, helping the HVAC system move the blend door as commanded by the control head. It is used in main HVAC positions on applications such as the 2007-2017 Ford Expedition, 2007-2017 Lincoln Navigator, 2010-2014 Ford F-150, 2010-2014 Lincoln Mark LT, 2008-2012 Ford Escape, 2008-2011 Mazda Tribute, and 2008-2011 Mercury Mariner. The Dorman 604-241 also appears in hybrid battery-related fitment for the 2013-2018 Ford C-Max.

This part cross-references Dayco 73035 for the same application.

What It Helps Fix

  • Incorrect cabin temperature blending
  • HVAC mode doors that do not respond properly
  • Airflow stuck on one vent setting
  • Temperature changes that are delayed or inconsistent
  • Noise or irregular movement from a worn actuator

Installation Notes and Tips

Verify the vehicle year, make, model, and HVAC position before installation. For fitments such as 2009 Ford F-150 and 2006 Lincoln Navigator, confirm the listed production notes and packaging details against the vehicle build date. Proper actuator alignment during installation helps ensure correct blend door operation after replacement.

Quality Assurance

Dorman states that this heater blend door actuator is precision-engineered to match the quality and performance of the original part on specific applications. The design follows the original-style rotary activation and uses materials selected for replacement service in the HVAC system.

BrandDorman
Part Number604-241
MaterialPlastic
Package Contents1 Air Door Actuator
Switch Activation TypeRotary

This part fits 53 vehicles. Search below:

YearMakeModelPositionNotes
2018FordC-MaxHybrid BatteryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2017FordC-MaxHybrid BatteryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2017FordExpeditionMainHVAC Blend Door Actuator for mode selection in box packaging.
2017LincolnNavigatorMainHVAC Blend Door Actuator for mode selection in box packaging.
2016FordC-MaxHybrid BatteryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2016FordExpeditionMainHVAC Blend Door Actuator for mode selection in box packaging.
2016LincolnNavigatorMainHVAC Blend Door Actuator for mode selection in box packaging.
2015FordC-MaxHybrid BatteryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2015FordExpeditionMainHVAC Blend Door Actuator for mode selection in box packaging.
2015LincolnNavigatorMainHVAC Blend Door Actuator for mode selection in box packaging.
2014FordC-MaxHybrid BatteryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2014FordExpeditionMainHVAC Blend Door Actuator for mode selection in box packaging.
2014FordF-150MainHVAC Blend Door Actuator for mode selection in box packaging.
2014LincolnMark LTMainHVAC Blend Door Actuator for mode selection in box packaging.
2014LincolnNavigatorMainHVAC Blend Door Actuator for mode selection in box packaging.
2013FordC-MaxHybrid BatteryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2013FordExpeditionMainHVAC Blend Door Actuator for mode selection in box packaging.
2013FordF-150MainHVAC Blend Door Actuator for mode selection in box packaging.
2013LincolnMark LTMainHVAC Blend Door Actuator for mode selection in box packaging.
2013LincolnNavigatorMainHVAC Blend Door Actuator for mode selection in box packaging.
2012FordEscapeMainHVAC Blend Door Actuator for mode selection in box packaging.
2012FordExpeditionMainHVAC Blend Door Actuator for mode selection in box packaging.
2012FordF-150MainHVAC Blend Door Actuator for mode selection in box packaging.
2012LincolnMark LTMainHVAC Blend Door Actuator for mode selection in box packaging.
2012LincolnNavigatorMainHVAC Blend Door Actuator for mode selection in box packaging.
2011FordEscapeMainHVAC Blend Door Actuator for mode selection in box packaging.
2011FordExpeditionMainHVAC Blend Door Actuator for mode selection in box packaging.
2011FordF-150MainHVAC Blend Door Actuator for mode selection in box packaging.
2011LincolnMark LTMainHVAC Blend Door Actuator for mode selection in box packaging.
2011LincolnNavigatorMainHVAC Blend Door Actuator for mode selection in box packaging.
2011MazdaTributeMainHVAC Blend Door Actuator for mode selection in box packaging.
2011MercuryMarinerMainHVAC Blend Door Actuator for mode selection in box packaging.
2010FordEscapeMainHVAC Blend Door Actuator for mode selection in box packaging.
2010FordExpeditionMainHVAC Blend Door Actuator for mode selection in box packaging.
2010FordF-150MainHVAC Blend Door Actuator for mode selection in box packaging.
2010LincolnMark LTMainHVAC Blend Door Actuator for mode selection in box packaging.
2010LincolnNavigatorMainHVAC Blend Door Actuator for mode selection in box packaging.
2010MazdaTributeMainHVAC Blend Door Actuator for mode selection in box packaging.
2010MercuryMarinerMainHVAC Blend Door Actuator for mode selection in box packaging.
2009FordEscapeMainHVAC Blend Door Actuator for mode selection in box packaging.
2009FordExpeditionMainHVAC Blend Door Actuator for mode selection in box packaging.
2009FordF-150MainMode; From 12/01/08; Packaging Type: Box
2009LincolnNavigatorMainHVAC Blend Door Actuator for mode selection in box packaging.
2009MazdaTributeMainHVAC Blend Door Actuator for mode selection in box packaging.
2009MercuryMarinerMainHVAC Blend Door Actuator for mode selection in box packaging.
2008FordEscapeMainHVAC Blend Door Actuator for mode selection in box packaging.
2008FordExpeditionMainHVAC Blend Door Actuator for mode selection in box packaging.
2008LincolnNavigatorMainHVAC Blend Door Actuator for mode selection in box packaging.
2008MazdaTributeMainHVAC Blend Door Actuator for mode selection in box packaging.
2008MercuryMarinerMainHVAC Blend Door Actuator for mode selection in box packaging.
2007FordExpeditionMainHVAC Blend Door Actuator for mode selection in box packaging.
2007LincolnNavigatorMainHVAC Blend Door Actuator for mode selection in box packaging.
2006LincolnNavigatorMainMode; From 8/02/06; Packaging Type: Box

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

730357L1Z19E616FADS233APBDA0137J04025SK604241

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.

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