HomeHVAC > Temperature Controls and Related ComponentsDorman 604-252 HVAC Blend Door Actuator - Auxiliary, Lower Main, Main or Upper Main
Part #: 604-252

Dorman 604-252 HVAC Blend Door Actuator - Auxiliary, Lower Main, Main or Upper Main

Lower Main
⚙️ 80 vehicles fit this part
🔍
Select your vehicle to confirm fitment
Verify this part fits before purchasing — free returns if it doesn't
$35.03Free Shipping
🚚Free ShippingNo Cost to Continental U.S.
🔄Free Returns*Wrong fit? No cost
🛡️60-Day ReturnsMoney back guarantee
*Free return shipping only qualifies if our fitment verification tool is used.
🔥
✅ In Stock · Ready To Ship Most orders ship same-day if ordered before 1pm CST.
OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Ford and Lincoln, Expedition, Navigator, F-150, Lobo, Mark LT, and Flex
🔄Easy Returns — Return within 60 days for a full refund
🚚Fast Shipping — Most orders ship same business day before 1pm CST

Overview of the Dorman HVAC Blend Door Actuator 604-252

The Dorman HVAC Blend Door Actuator 604-252 is designed to provide reliable control of the HVAC system in select Ford and Lincoln vehicles. This actuator features a rotary switch activation type and is constructed from durable plastic to ensure consistent performance.

  • Rotary switch activation for precise HVAC control
  • Durable plastic construction for long-lasting use
  • Includes one actuator per package
  • Compatible with Ford Expedition, F-150, Flex, Mark LT, and Lincoln Navigator
  • OEM part number 604-252 for accurate replacement

Detailed Product Description

The Dorman 604-252 HVAC Blend Door Actuator is engineered to regulate the airflow blend door within the heating and air conditioning system of your vehicle. Its rotary switch activation type allows for smooth and accurate adjustment of temperature settings. Made from high-quality plastic, this actuator is designed to withstand the thermal and mechanical stresses typical in automotive HVAC systems. This part is specifically compatible with Ford Expedition, F-150, Flex, Mark LT, and Lincoln Navigator models, ensuring a precise fit and reliable operation.

Common Applications and Issues Addressed

  • Resolves inconsistent cabin temperature control
  • Eliminates clicking or knocking noises from the HVAC system
  • Fixes failure of the blend door to move or respond
  • Restores proper airflow direction and temperature mixing
  • Addresses HVAC system malfunctions related to blend door operation

Installation Notes and Tips

  • Ensure vehicle compatibility with Ford Expedition, F-150, Flex, Mark LT, or Lincoln Navigator before installation
  • Disconnect the battery prior to replacement to avoid electrical issues
  • Access the blend door actuator by removing the appropriate dashboard panels
  • Carefully disconnect the electrical connector and mounting screws before removing the old actuator
  • Install the new Dorman 604-252 actuator by reversing removal steps, ensuring secure connections

Quality Assurance and Warranty

Dorman parts are manufactured to meet or exceed OEM standards. The 604-252 HVAC Blend Door Actuator undergoes rigorous quality control to ensure durability and reliable performance. This part is backed by Dorman's limited warranty, providing coverage against defects in material and workmanship under normal use.

BrandDorman
Part Number604-252
MaterialPlastic
Package ContentsActuator
Switch Activation TypeRotary

This part fits 80 vehicles. Search below:

YearMakeModelPositionNotes
2017FordExpeditionLower MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2017FordExpeditionMainTemperature; Manual Temperature Control; Packaging Type: Box
2017FordExpeditionUpper MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2017LincolnNavigatorLower MainTemperature control HVAC blend door actuator for box packaging.
2017LincolnNavigatorUpper MainTemperature control HVAC blend door actuator for box packaging.
2016FordExpeditionLower MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2016FordExpeditionMainTemperature; Manual Temperature Control; Packaging Type: Box
2016FordExpeditionUpper MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2016LincolnNavigatorLower MainTemperature control HVAC blend door actuator for box packaging.
2016LincolnNavigatorUpper MainTemperature control HVAC blend door actuator for box packaging.
2015FordExpeditionLower MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2015FordExpeditionMainTemperature; Manual Temperature Control; Packaging Type: Box
2015FordExpeditionUpper MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2015LincolnNavigatorLower MainTemperature control HVAC blend door actuator for box packaging.
2015LincolnNavigatorUpper MainTemperature control HVAC blend door actuator for box packaging.
2014FordExpeditionLower MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2014FordExpeditionMainTemperature; Manual Temperature Control; Packaging Type: Box
2014FordExpeditionUpper MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2014FordF-150Lower MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2014FordF-150MainTemperature; Manual Temperature Control; Packaging Type: Box
2014FordF-150Upper MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2014LincolnMark LTLower MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2014LincolnMark LTMainTemperature; Manual Temperature Control; Packaging Type: Box
2014LincolnMark LTUpper MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2014LincolnNavigatorLower MainTemperature control HVAC blend door actuator for box packaging.
2014LincolnNavigatorUpper MainTemperature control HVAC blend door actuator for box packaging.
2013FordExpeditionLower MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2013FordExpeditionMainTemperature; Manual Temperature Control; Packaging Type: Box
2013FordExpeditionUpper MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2013FordF-150Lower MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2013FordF-150MainTemperature; Manual Temperature Control; Packaging Type: Box
2013FordF-150Upper MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2013LincolnMark LTLower MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2013LincolnMark LTMainTemperature; Manual Temperature Control; Packaging Type: Box
2013LincolnMark LTUpper MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2013LincolnNavigatorLower MainTemperature control HVAC blend door actuator for box packaging.
2013LincolnNavigatorUpper MainTemperature control HVAC blend door actuator for box packaging.
2012FordExpeditionLower MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2012FordExpeditionMainTemperature; Manual Temperature Control; Packaging Type: Box
2012FordExpeditionUpper MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2012FordF-150Lower MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2012FordF-150MainTemperature; Manual Temperature Control; Packaging Type: Box
2012FordF-150Upper MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2012LincolnMark LTLower MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2012LincolnMark LTMainTemperature; Manual Temperature Control; Packaging Type: Box
2012LincolnMark LTUpper MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2012LincolnNavigatorLower MainTemperature control HVAC blend door actuator for box packaging.
2012LincolnNavigatorUpper MainTemperature control HVAC blend door actuator for box packaging.
2011FordExpeditionLower MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2011FordExpeditionMainTemperature; Manual Temperature Control; Packaging Type: Box
2011FordExpeditionUpper MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2011FordF-150Lower MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2011FordF-150MainTemperature; Manual Temperature Control; Packaging Type: Box
2011FordF-150Upper MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2011LincolnMark LTLower MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2011LincolnMark LTMainTemperature; Manual Temperature Control; Packaging Type: Box
2011LincolnMark LTUpper MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2011LincolnNavigatorLower MainTemperature control HVAC blend door actuator for box packaging.
2011LincolnNavigatorUpper MainTemperature control HVAC blend door actuator for box packaging.
2010FordExpeditionLower MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2010FordExpeditionMainTemperature; Manual Temperature Control; Packaging Type: Box
2010FordExpeditionUpper MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2010FordF-150Lower MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2010FordF-150MainTemperature; Manual Temperature Control; Packaging Type: Box
2010FordF-150Upper MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2010LincolnMark LTLower MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2010LincolnMark LTMainTemperature; Manual Temperature Control; Packaging Type: Box
2010LincolnMark LTUpper MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2010LincolnNavigatorLower MainTemperature control HVAC blend door actuator for box packaging.
2010LincolnNavigatorUpper MainTemperature control HVAC blend door actuator for box packaging.
2009FordExpeditionLower MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2009FordExpeditionMainTemperature; Manual Temperature Control; Packaging Type: Box
2009FordExpeditionUpper MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2009FordF-150Lower MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2009FordF-150MainTemperature; Manual Temperature Control; Packaging Type: Box
2009FordF-150Upper MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2009FordFlexAuxiliaryMode; To 7/05/09; Packaging Type: Box
2009FordFlexAuxiliaryTemperature; To 7/05/09; Packaging Type: Box
2009LincolnNavigatorLower MainTemperature control HVAC blend door actuator for box packaging.
2009LincolnNavigatorUpper MainTemperature control HVAC blend door actuator for box packaging.

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

730848A8Z19E616AADS260J04054SK604252

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.