HomeHVAC > Temperature Controls and Related ComponentsDorman 604-255 HVAC Blend Door Actuator - Auxiliary
Part #: 604-255

Dorman 604-255 HVAC Blend Door Actuator - Auxiliary

Auxiliary
⚙️ 48 vehicles fit this part
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Select your vehicle to confirm fitment
Verify this part fits before purchasing — free returns if it doesn't
$51.95Free Shipping
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✅ In Stock · Ready To Ship Most orders ship same-day if ordered before 1pm CST.
OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Ford and Lincoln, Explorer, Flex, and MKT
🔄Easy Returns — Return within 60 days for a full refund
🚚Fast Shipping — Most orders ship same business day before 1pm CST

Overview of Dorman HVAC Blend Door Actuator 604-255

The Dorman HVAC Blend Door Actuator 604-255 is designed for precise climate control in Ford and Lincoln vehicles. This actuator features a rotary switch activation type and durable plastic construction, ensuring reliable operation in your Ford Explorer, Lincoln MKT, or Ford Flex.

  • Rotary switch activation for smooth and accurate blend door movement
  • Durable plastic material for long-lasting performance
  • Compatible with Ford Explorer, Ford Flex, and Lincoln MKT models
  • Includes one actuator per package
  • OEM-quality replacement part number 604-255

Detailed Product Description

The Dorman 604-255 HVAC Blend Door Actuator is engineered to control the blend door within the heating, ventilation, and air conditioning system of select Ford and Lincoln vehicles. Its rotary switch activation type allows for precise modulation of airflow temperature by adjusting the position of the blend door. Constructed from robust plastic, this actuator withstands the thermal and mechanical stresses typical in automotive HVAC systems. This part is specifically compatible with Ford Explorer, Ford Flex, and Lincoln MKT models, providing a direct replacement solution that meets original equipment specifications.

Common Applications and Issues Resolved

  • Restores proper temperature control when blend door fails to adjust airflow
  • Eliminates inconsistent cabin heating or cooling in Ford Explorer, Flex, and Lincoln MKT
  • Resolves clicking or knocking noises from faulty blend door actuators
  • Fixes HVAC system errors related to blend door position sensor malfunction
  • Improves overall HVAC system responsiveness and comfort

Installation Notes and Tips

  • Ensure vehicle compatibility with Ford Explorer, Ford Flex, or Lincoln MKT before installation
  • Disconnect the battery prior to actuator replacement to prevent electrical issues
  • Carefully remove the old actuator to avoid damage to the blend door or surrounding components
  • Verify actuator alignment and secure mounting to ensure proper operation
  • Test HVAC system functionality after installation to confirm repair success

Quality Assurance and Warranty

Dorman parts are manufactured to meet or exceed OEM standards, providing reliable performance for your vehicle’s HVAC system. The 604-255 HVAC Blend Door Actuator undergoes rigorous quality control to ensure durability and fitment accuracy. This part is backed by Dorman’s limited warranty, covering defects in material and workmanship under normal use conditions.

BrandDorman
Part Number604-255
MaterialPlastic
Package ContentsActuator
Switch Activation TypeRotary

This part fits 48 vehicles. Search below:

YearMakeModelPositionNotes
2019FordExplorerAuxiliaryPackaging Type: Box
2019FordFlexAuxiliaryPackaging Type: Box
2019LincolnMKTAuxiliaryPackaging Type: Box
2018FordExplorerAuxiliaryTemperature control HVAC blend door actuator for box packaging.
2018FordExplorerAuxiliaryHVAC Blend Door Actuator for mode selection in box packaging.
2018FordFlexAuxiliaryTemperature control HVAC blend door actuator for box packaging.
2018FordFlexAuxiliaryHVAC Blend Door Actuator for mode selection in box packaging.
2018LincolnMKTAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2017FordExplorerAuxiliaryHVAC Blend Door Actuator for mode selection in box packaging.
2017FordExplorerAuxiliaryTemperature control HVAC blend door actuator for box packaging.
2017FordFlexAuxiliaryTemperature control HVAC blend door actuator for box packaging.
2017FordFlexAuxiliaryHVAC Blend Door Actuator for mode selection in box packaging.
2017LincolnMKTAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2016FordExplorerAuxiliaryHVAC Blend Door Actuator for mode selection in box packaging.
2016FordExplorerAuxiliaryTemperature control HVAC blend door actuator for box packaging.
2016FordFlexAuxiliaryHVAC Blend Door Actuator for mode selection in box packaging.
2016FordFlexAuxiliaryTemperature control HVAC blend door actuator for box packaging.
2016LincolnMKTAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2015FordExplorerAuxiliaryHVAC Blend Door Actuator for mode selection in box packaging.
2015FordExplorerAuxiliaryTemperature control HVAC blend door actuator for box packaging.
2015FordFlexAuxiliaryHVAC Blend Door Actuator for mode selection in box packaging.
2015FordFlexAuxiliaryTemperature control HVAC blend door actuator for box packaging.
2015LincolnMKTAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2014FordExplorerAuxiliaryHVAC Blend Door Actuator for mode selection in box packaging.
2014FordExplorerAuxiliaryTemperature control HVAC blend door actuator for box packaging.
2014FordFlexAuxiliaryHVAC Blend Door Actuator for mode selection in box packaging.
2014FordFlexAuxiliaryTemperature control HVAC blend door actuator for box packaging.
2014LincolnMKTAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2013FordExplorerAuxiliaryHVAC Blend Door Actuator for mode selection in box packaging.
2013FordExplorerAuxiliaryTemperature control HVAC blend door actuator for box packaging.
2013FordFlexAuxiliaryHVAC Blend Door Actuator for mode selection in box packaging.
2013FordFlexAuxiliaryTemperature control HVAC blend door actuator for box packaging.
2013LincolnMKTAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2012FordExplorerAuxiliaryHVAC Blend Door Actuator for mode selection in box packaging.
2012FordExplorerAuxiliaryTemperature control HVAC blend door actuator for box packaging.
2012FordFlexAuxiliaryHVAC Blend Door Actuator for mode selection in box packaging.
2012FordFlexAuxiliaryTemperature control HVAC blend door actuator for box packaging.
2012LincolnMKTAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2011FordExplorerAuxiliaryHVAC Blend Door Actuator for mode selection in box packaging.
2011FordExplorerAuxiliaryTemperature control HVAC blend door actuator for box packaging.
2011FordFlexAuxiliaryHVAC Blend Door Actuator for mode selection in box packaging.
2011FordFlexAuxiliaryTemperature control HVAC blend door actuator for box packaging.
2011LincolnMKTAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2010FordFlexAuxiliaryHVAC Blend Door Actuator for mode selection in box packaging.
2010FordFlexAuxiliaryTemperature control HVAC blend door actuator for box packaging.
2010LincolnMKTAuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2009FordFlexAuxiliaryMode; From 7/06/09; Packaging Type: Box
2009FordFlexAuxiliaryTemperature; From 7/06/09; Packaging Type: Box

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

73066ADR262ADS262AE9Z19E616AAPBDA0269J04056

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.