HomeHVAC > Temperature Controls and Related ComponentsDorman 604-268 HVAC Blend Door Actuator - Auxiliary or Main
Part #: 604-268

Dorman 604-268 HVAC Blend Door Actuator - Auxiliary or Main

Auxiliary
⚙️ 14 vehicles fit this part
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Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Ford and Mercury, Taurus X, Five Hundred, Freestyle, and Montego
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Overview of the Dorman HVAC Blend Door Actuator 604-268

The Dorman HVAC Blend Door Actuator 604-268 is designed to provide reliable control of the airflow blend doors in select Ford and Mercury vehicles. This actuator features a rotary switch activation type and is constructed from durable plastic to ensure consistent performance in your vehicle's HVAC system.

  • Rotary switch activation for precise airflow control
  • Durable plastic construction for long-lasting use
  • Compatible with Ford Five Hundred, Freestyle, Montego, and Taurus X models
  • Includes one actuator per package
  • OEM-quality replacement part number 604-268

Detailed Product Description

The Dorman 604-268 HVAC Blend Door Actuator is engineered to replace faulty or worn actuators in the HVAC systems of Ford and Mercury vehicles, including the Five Hundred, Freestyle, Montego, and Taurus X. The actuator uses a rotary switch activation type, which allows for smooth and accurate adjustment of the blend door position, regulating the mix of hot and cold air inside the cabin. Made from high-quality plastic, this actuator is designed to withstand the temperature variations and mechanical stresses typical in automotive HVAC applications.

Common Applications and Problem Resolution

This HVAC blend door actuator is used to control the position of the blend door within the heating and cooling system. It addresses several common HVAC issues, such as:

  • Inconsistent cabin temperature due to blend door malfunction
  • No airflow or limited airflow from vents
  • Unusual noises coming from the HVAC system
  • Failure of the HVAC system to switch between heating and cooling modes
  • Dashboard climate controls not responding properly

Installation Notes and Tips

Installation of the Dorman 604-268 actuator requires basic automotive repair knowledge and tools. It is recommended to disconnect the vehicle battery before beginning installation to avoid electrical issues. Access to the blend door actuator is typically behind the dashboard on the passenger side. Ensure the actuator is properly aligned with the blend door shaft before securing it in place. After installation, test the HVAC system to confirm proper operation of the blend door.

Quality Assurance and Warranty Information

Dorman parts are manufactured to meet or exceed OEM specifications, providing reliable performance and fitment. The 604-268 HVAC Blend Door Actuator undergoes quality control inspections to ensure durability and functionality. This part is backed by Dorman's limited warranty, which covers defects in material and workmanship under normal use conditions.

BrandDorman
Part Number604-268
MaterialPlastic
Package ContentsActuator
Switch Activation TypeRotary

This part fits 14 vehicles. Search below:

YearMakeModelPositionNotes
2009FordTaurus XAuxiliaryHVAC Blend Door Actuator for mode selection in box packaging.
2008FordTaurus XAuxiliaryHVAC Blend Door Actuator for mode selection in box packaging.
2007FordFive HundredMainFits vehicles requiring outside air, comes in a box.
2007FordFreestyleAuxiliaryHVAC Blend Door Actuator for mode selection in box packaging.
2007FordFreestyleMainFits vehicles requiring outside air, comes in a box.
2007MercuryMontegoMainFits vehicles requiring outside air, comes in a box.
2006FordFive HundredMainFits vehicles requiring outside air, comes in a box.
2006FordFreestyleAuxiliaryHVAC Blend Door Actuator for mode selection in box packaging.
2006FordFreestyleMainFits vehicles requiring outside air, comes in a box.
2006MercuryMontegoMainFits vehicles requiring outside air, comes in a box.
2005FordFive HundredMainFits vehicles requiring outside air, comes in a box.
2005FordFreestyleAuxiliaryHVAC Blend Door Actuator for mode selection in box packaging.
2005FordFreestyleMainFits vehicles requiring outside air, comes in a box.
2005MercuryMontegoMainFits vehicles requiring outside air, comes in a box.

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

5F9Z19E616AA73042ADS273J04077SK604268

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.