Dorman 604-268 HVAC Blend Door Actuator - Auxiliary or Main
OE Quality 60-Day Returns
Dorman

Dorman 604-268 HVAC Blend Door Actuator - Auxiliary or Main

Brand Dorman 604-268
Position Auxiliary
Material Plastic
Package Contents Actuator
Switch Activation Type Rotary
Fits Ford and Mercury · 14 vehicles

OE-style replacement. Precision-engineered to match original quality and performance.

Rotary activation. Smoothly controls the HVAC blend door.

Plastic construction. Lightweight actuator built for dependable operation.

Cross-references FEL-PRO 73042, TechSmart J04077 and 5F9Z19E616AA for the same application. See all 5.

$43.75Free shipping
In stock · usually ships same day before 1pm CST
Step 1 — Confirm fitment
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Step 2 — Quantity
Order total $43.75
Free shipping to the continental U.S.
Free returns within 60 days if it doesn't fit when fitment is verified.
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Dorman 604-268 HVAC Blend Door Actuator

Dorman 604-268 is a rotary HVAC blend door actuator built for specific Ford and Mercury applications that need precise heater and air distribution control. It is engineered to match the fit and operating performance of the original actuator on the listed vehicles.

Key Features

  • Rotary switch activation type for HVAC blend door control
  • Plastic housing construction
  • Includes actuator only
  • Direct replacement for select main and auxiliary HVAC positions
  • Cross-references FEL-PRO 73042 for the same application

Vehicle Fitment

  • Fits 2008-2009 Ford Taurus X, Auxiliary, HVAC Blend Door Actuator for mode selection in box packaging.
  • Fits 2005-2007 Ford Five Hundred, Main, Fits vehicles requiring outside air, comes in a box.
  • Fits 2005-2007 Ford Freestyle, Auxiliary, HVAC Blend Door Actuator for mode selection in box packaging.
  • Fits 2005-2007 Ford Freestyle, Main, Fits vehicles requiring outside air, comes in a box.
  • Fits 2005-2007 Mercury Montego, Main, Fits vehicles requiring outside air, comes in a box.

Detailed Description

This HVAC blend door actuator is designed for Ford Taurus X, Ford Five Hundred, Ford Freestyle, and Mercury Montego applications that use rotary actuator control in the main or auxiliary HVAC position. Dorman 604-268 is a practical replacement for restoring temperature blend and air distribution function when the original actuator is worn, noisy, or no longer responding correctly. The part number 604-268 is also a useful reference when sourcing the correct actuator for these specific Ford and Mercury models.

Common Issues It Can Solve

  • Incorrect cabin temperature blending
  • HVAC doors that stop responding to control input
  • Clicking or repeated actuator movement behind the dash
  • Airflow stuck in one mode or position
  • Loss of proper main or auxiliary HVAC door operation

Installation Notes and Tips

Verify the vehicle year, make, model, and HVAC position before installation. Confirm the actuator style matches the original rotary unit and compare the connector and mounting location to the removed part. Access is typically behind the dash or HVAC case, so careful removal of trim panels and alignment of the blend door shaft are important for proper operation.

Quality Assurance

Dorman manufactures this actuator as a precision-engineered replacement intended to match the quality and performance of the original part on the listed applications. The plastic construction and OE-style fitment focus support consistent HVAC control on the specified Ford and Mercury vehicles.

Related reading

This part fits 14 vehicles
Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
YearMakeModelPositionNotes
2009FordTaurus XAuxiliaryHVAC Blend Door Actuator for mode selection in box packaging.
2008FordTaurus XAuxiliaryHVAC Blend Door Actuator for mode selection in box packaging.
2007FordFive HundredMainFits vehicles requiring outside air, comes in a box.
2007FordFreestyleAuxiliaryHVAC Blend Door Actuator for mode selection in box packaging.
2007FordFreestyleMainFits vehicles requiring outside air, comes in a box.
2007MercuryMontegoMainFits vehicles requiring outside air, comes in a box.
2006FordFive HundredMainFits vehicles requiring outside air, comes in a box.
2006FordFreestyleAuxiliaryHVAC Blend Door Actuator for mode selection in box packaging.
2006FordFreestyleMainFits vehicles requiring outside air, comes in a box.
2006MercuryMontegoMainFits vehicles requiring outside air, comes in a box.
2005FordFive HundredMainFits vehicles requiring outside air, comes in a box.
2005FordFreestyleAuxiliaryHVAC Blend Door Actuator for mode selection in box packaging.
2005FordFreestyleMainFits vehicles requiring outside air, comes in a box.
2005MercuryMontegoMainFits vehicles requiring outside air, comes in a box.
Directly replaces or cross-references 5 part numbers
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.
FEL-PRO — 73042TechSmart — J040775F9Z19E616AAADS273SK604268