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Dorman 604-268 HVAC Blend Door Actuator - Auxiliary or Main
Overview of the Dorman HVAC Blend Door Actuator 604-268
The Dorman HVAC Blend Door Actuator 604-268 is designed to provide reliable control of the airflow blend doors in select Ford and Mercury vehicles. This actuator features a rotary switch activation type and is constructed from durable plastic to ensure consistent performance in your vehicle's HVAC system.
- Rotary switch activation for precise airflow control
- Durable plastic construction for long-lasting use
- Compatible with Ford Five Hundred, Freestyle, Montego, and Taurus X models
- Includes one actuator per package
- OEM-quality replacement part number 604-268
Detailed Product Description
The Dorman 604-268 HVAC Blend Door Actuator is engineered to replace faulty or worn actuators in the HVAC systems of Ford and Mercury vehicles, including the Five Hundred, Freestyle, Montego, and Taurus X. The actuator uses a rotary switch activation type, which allows for smooth and accurate adjustment of the blend door position, regulating the mix of hot and cold air inside the cabin. Made from high-quality plastic, this actuator is designed to withstand the temperature variations and mechanical stresses typical in automotive HVAC applications.
Common Applications and Problem Resolution
This HVAC blend door actuator is used to control the position of the blend door within the heating and cooling system. It addresses several common HVAC issues, such as:
- Inconsistent cabin temperature due to blend door malfunction
- No airflow or limited airflow from vents
- Unusual noises coming from the HVAC system
- Failure of the HVAC system to switch between heating and cooling modes
- Dashboard climate controls not responding properly
Installation Notes and Tips
Installation of the Dorman 604-268 actuator requires basic automotive repair knowledge and tools. It is recommended to disconnect the vehicle battery before beginning installation to avoid electrical issues. Access to the blend door actuator is typically behind the dashboard on the passenger side. Ensure the actuator is properly aligned with the blend door shaft before securing it in place. After installation, test the HVAC system to confirm proper operation of the blend door.
Quality Assurance and Warranty Information
Dorman parts are manufactured to meet or exceed OEM specifications, providing reliable performance and fitment. The 604-268 HVAC Blend Door Actuator undergoes quality control inspections to ensure durability and functionality. This part is backed by Dorman's limited warranty, which covers defects in material and workmanship under normal use conditions.
| Brand | Dorman |
| Part Number | 604-268 |
| Material | Plastic |
| Package Contents | Actuator |
| Switch Activation Type | Rotary |
This part fits 14 vehicles. Search below:
| Year | Make | Model | Position | Notes |
|---|---|---|---|---|
| 2009 | Ford | Taurus X | Auxiliary | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2008 | Ford | Taurus X | Auxiliary | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2007 | Ford | Five Hundred | Main | Fits vehicles requiring outside air, comes in a box. |
| 2007 | Ford | Freestyle | Auxiliary | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2007 | Ford | Freestyle | Main | Fits vehicles requiring outside air, comes in a box. |
| 2007 | Mercury | Montego | Main | Fits vehicles requiring outside air, comes in a box. |
| 2006 | Ford | Five Hundred | Main | Fits vehicles requiring outside air, comes in a box. |
| 2006 | Ford | Freestyle | Auxiliary | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2006 | Ford | Freestyle | Main | Fits vehicles requiring outside air, comes in a box. |
| 2006 | Mercury | Montego | Main | Fits vehicles requiring outside air, comes in a box. |
| 2005 | Ford | Five Hundred | Main | Fits vehicles requiring outside air, comes in a box. |
| 2005 | Ford | Freestyle | Auxiliary | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2005 | Ford | Freestyle | Main | Fits vehicles requiring outside air, comes in a box. |
| 2005 | Mercury | Montego | Main | Fits vehicles requiring outside air, comes in a box. |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.