OE Quality
60-Day Returns

Dorman 604-277 HVAC Blend Door Actuator - Auxiliary, Lower Main or Upper Main
Reliable HVAC Blend Door Actuator for Ford Expedition and Lincoln Navigator
The Dorman 604-277 HVAC Blend Door Actuator is designed to restore proper airflow control in your Ford Expedition or Lincoln Navigator. Featuring a rotary switch activation type and durable plastic construction, this actuator ensures consistent performance in your vehicle's HVAC system.
- Rotary switch activation type for precise airflow control
- Durable plastic material for long-lasting use
- Includes one air door actuator per package
- Compatible with Ford Expedition and Lincoln Navigator models
- OEM-quality replacement part number 604-277
Durable Design and Precise Operation
This HVAC blend door actuator from Dorman is engineered to provide reliable operation by controlling the blend door position within the HVAC system. The rotary switch activation type allows for smooth and accurate adjustment of air temperature and distribution. Constructed from high-quality plastic, the actuator resists wear and environmental factors, helping maintain consistent climate control in your Ford Expedition or Lincoln Navigator. The part number 604-277 ensures compatibility and ease of identification for replacement needs.
Common HVAC Issues Resolved by This Actuator
- Inconsistent or incorrect air temperature inside the cabin
- Failure to switch between heat and air conditioning modes
- Unusual noises coming from the HVAC system blend door area
- Reduced airflow or inability to direct air properly
- Intermittent or complete loss of HVAC blend door movement
Installation Notes and Tips
- Ensure vehicle compatibility with Ford Expedition or Lincoln Navigator before installation
- Disconnect the battery to prevent electrical issues during replacement
- Access the blend door actuator by removing the appropriate dashboard panels
- Carefully disconnect the wiring harness and mounting screws before removing the old actuator
- Install the Dorman 604-277 actuator securely and reconnect all electrical connections
- Test the HVAC system to confirm proper operation before reassembling panels
Quality Assurance and Warranty Information
Dorman parts are manufactured to meet or exceed OEM standards, providing reliable performance and durability. The 604-277 HVAC blend door actuator undergoes rigorous quality control to ensure proper fit and function in Ford Expedition and Lincoln Navigator vehicles. This part is backed by Dorman's limited warranty, offering coverage against defects in material and workmanship for a specified period.
| Brand | Dorman |
| Part Number | 604-277 |
| Material | Plastic |
| Package Contents | 1 Air Door Actuator |
| Switch Activation Type | Rotary |
This part fits 32 vehicles. Search below:
| Year | Make | Model | Wheel Base | Position | Notes |
|---|---|---|---|---|---|
| 2017 | Ford | Expedition | 119.0" | Auxiliary | Proper installation of the ABS Wheel Speed Sensor is crucial for optimal performance. |
| 2016 | Ford | Expedition | 119.0" | Auxiliary | Proper installation of the ABS Wheel Speed Sensor is crucial for optimal performance. |
| 2015 | Ford | Expedition | 119.0" | Auxiliary | Proper installation of the ABS Wheel Speed Sensor is crucial for optimal performance. |
| 2014 | Ford | Expedition | 119.0" | Auxiliary | Proper installation of the ABS Wheel Speed Sensor is crucial for optimal performance. |
| 2014 | Lincoln | Navigator | 119.0" | Auxiliary | Proper installation of the ABS Wheel Speed Sensor is crucial for optimal performance. |
| 2013 | Ford | Expedition | 119.0" | Auxiliary | Proper installation of the ABS Wheel Speed Sensor is crucial for optimal performance. |
| 2013 | Lincoln | Navigator | 119.0" | Auxiliary | Proper installation of the ABS Wheel Speed Sensor is crucial for optimal performance. |
| 2012 | Ford | Expedition | 119.0" | Auxiliary | Proper installation of the ABS Wheel Speed Sensor is crucial for optimal performance. |
| 2012 | Lincoln | Navigator | 119.0" | Auxiliary | Proper installation of the ABS Wheel Speed Sensor is crucial for optimal performance. |
| 2011 | Lincoln | Navigator | 119.0" | Auxiliary | Proper installation of the ABS Wheel Speed Sensor is crucial for optimal performance. |
| 2010 | Lincoln | Navigator | 119.0" | Auxiliary | Proper installation of the ABS Wheel Speed Sensor is crucial for optimal performance. |
| 2009 | Lincoln | Navigator | 119.0" | Auxiliary | Proper installation of the ABS Wheel Speed Sensor is crucial for optimal performance. |
| 2008 | Lincoln | Navigator | 119.0" | Auxiliary | Proper installation of the ABS Wheel Speed Sensor is crucial for optimal performance. |
| 2007 | Lincoln | Navigator | 119.0" | Auxiliary | From 12/06/06; Packaging Type: Box |
| 2006 | Ford | Expedition | Lower Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box | |
| 2006 | Ford | Expedition | Upper Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box | |
| 2006 | Lincoln | Navigator | Lower Main | Temperature; To 8/01/06; Packaging Type: Box | |
| 2006 | Lincoln | Navigator | Upper Main | Temperature; To 8/01/06; Packaging Type: Box | |
| 2005 | Ford | Expedition | Lower Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box | |
| 2005 | Ford | Expedition | Upper Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box | |
| 2005 | Lincoln | Navigator | Lower Main | Temperature control HVAC blend door actuator for box packaging. | |
| 2005 | Lincoln | Navigator | Upper Main | Temperature control HVAC blend door actuator for box packaging. | |
| 2004 | Ford | Expedition | Lower Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box | |
| 2004 | Ford | Expedition | Upper Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box | |
| 2004 | Lincoln | Navigator | Lower Main | Temperature control HVAC blend door actuator for box packaging. | |
| 2004 | Lincoln | Navigator | Upper Main | Temperature control HVAC blend door actuator for box packaging. | |
| 2003 | Ford | Expedition | Lower Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box | |
| 2003 | Ford | Expedition | Upper Main | Temperature; Dual Zone Automatic Temperature Control; Packaging Type: Box | |
| 2003 | Lincoln | Navigator | Lower Main | Temperature control HVAC blend door actuator for box packaging. | |
| 2003 | Lincoln | Navigator | Upper Main | Temperature control HVAC blend door actuator for box packaging. | |
| 2002 | Lincoln | Navigator | Lower Main | Temperature; From 3/18/02; Packaging Type: Box | |
| 2002 | Lincoln | Navigator | Upper Main | Temperature; From 3/18/02; Packaging Type: Box |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.