HomeHVAC > Temperature Controls and Related ComponentsDorman 604-277 HVAC Blend Door Actuator - Auxiliary, Lower Main or Upper Main
Part #: 604-277

Dorman 604-277 HVAC Blend Door Actuator - Auxiliary, Lower Main or Upper Main

Auxiliary
⚙️ 32 vehicles fit this part
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Select your vehicle to confirm fitment
Verify this part fits before purchasing — free returns if it doesn't
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Ford and Lincoln, Expedition and Navigator
🔄Easy Returns — Return within 60 days for a full refund
🚚Fast Shipping — Most orders ship same business day before 1pm CST

Reliable HVAC Blend Door Actuator for Ford Expedition and Lincoln Navigator

The Dorman 604-277 HVAC Blend Door Actuator is designed to restore proper airflow control in your Ford Expedition or Lincoln Navigator. Featuring a rotary switch activation type and durable plastic construction, this actuator ensures consistent performance in your vehicle's HVAC system.

  • Rotary switch activation type for precise airflow control
  • Durable plastic material for long-lasting use
  • Includes one air door actuator per package
  • Compatible with Ford Expedition and Lincoln Navigator models
  • OEM-quality replacement part number 604-277

Durable Design and Precise Operation

This HVAC blend door actuator from Dorman is engineered to provide reliable operation by controlling the blend door position within the HVAC system. The rotary switch activation type allows for smooth and accurate adjustment of air temperature and distribution. Constructed from high-quality plastic, the actuator resists wear and environmental factors, helping maintain consistent climate control in your Ford Expedition or Lincoln Navigator. The part number 604-277 ensures compatibility and ease of identification for replacement needs.

Common HVAC Issues Resolved by This Actuator

  • Inconsistent or incorrect air temperature inside the cabin
  • Failure to switch between heat and air conditioning modes
  • Unusual noises coming from the HVAC system blend door area
  • Reduced airflow or inability to direct air properly
  • Intermittent or complete loss of HVAC blend door movement

Installation Notes and Tips

  • Ensure vehicle compatibility with Ford Expedition or Lincoln Navigator before installation
  • Disconnect the battery to prevent electrical issues during replacement
  • Access the blend door actuator by removing the appropriate dashboard panels
  • Carefully disconnect the wiring harness and mounting screws before removing the old actuator
  • Install the Dorman 604-277 actuator securely and reconnect all electrical connections
  • Test the HVAC system to confirm proper operation before reassembling panels

Quality Assurance and Warranty Information

Dorman parts are manufactured to meet or exceed OEM standards, providing reliable performance and durability. The 604-277 HVAC blend door actuator undergoes rigorous quality control to ensure proper fit and function in Ford Expedition and Lincoln Navigator vehicles. This part is backed by Dorman's limited warranty, offering coverage against defects in material and workmanship for a specified period.

BrandDorman
Part Number604-277
MaterialPlastic
Package Contents1 Air Door Actuator
Switch Activation TypeRotary

This part fits 32 vehicles. Search below:

YearMakeModelWheel BasePositionNotes
2017FordExpedition119.0"AuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2016FordExpedition119.0"AuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2015FordExpedition119.0"AuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2014FordExpedition119.0"AuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2014LincolnNavigator119.0"AuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2013FordExpedition119.0"AuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2013LincolnNavigator119.0"AuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2012FordExpedition119.0"AuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2012LincolnNavigator119.0"AuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2011LincolnNavigator119.0"AuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2010LincolnNavigator119.0"AuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2009LincolnNavigator119.0"AuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2008LincolnNavigator119.0"AuxiliaryProper installation of the ABS Wheel Speed Sensor is crucial for optimal performance.
2007LincolnNavigator119.0"AuxiliaryFrom 12/06/06; Packaging Type: Box
2006FordExpeditionLower MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2006FordExpeditionUpper MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2006LincolnNavigatorLower MainTemperature; To 8/01/06; Packaging Type: Box
2006LincolnNavigatorUpper MainTemperature; To 8/01/06; Packaging Type: Box
2005FordExpeditionLower MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2005FordExpeditionUpper MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2005LincolnNavigatorLower MainTemperature control HVAC blend door actuator for box packaging.
2005LincolnNavigatorUpper MainTemperature control HVAC blend door actuator for box packaging.
2004FordExpeditionLower MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2004FordExpeditionUpper MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2004LincolnNavigatorLower MainTemperature control HVAC blend door actuator for box packaging.
2004LincolnNavigatorUpper MainTemperature control HVAC blend door actuator for box packaging.
2003FordExpeditionLower MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2003FordExpeditionUpper MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2003LincolnNavigatorLower MainTemperature control HVAC blend door actuator for box packaging.
2003LincolnNavigatorUpper MainTemperature control HVAC blend door actuator for box packaging.
2002LincolnNavigatorLower MainTemperature; From 3/18/02; Packaging Type: Box
2002LincolnNavigatorUpper MainTemperature; From 3/18/02; Packaging Type: Box

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

1L2Z19E616AA73054ADS251FD0613101J04045SK604277

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.