HomeHVAC > Temperature Controls and Related ComponentsDorman 604-294 HVAC Blend Door Actuator - Left Main, Main or Right Main
Part #: 604-294

Dorman 604-294 HVAC Blend Door Actuator - Left Main, Main or Right Main

Left Main
⚙️ 70 vehicles fit this part
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Select your vehicle to confirm fitment
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✅ In Stock · Ready To Ship Most orders ship same-day if ordered before 1pm CST.
OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Ford and Lincoln, Edge, Fusion, Continental, MKX, and MKZ
🔄Easy Returns — Return within 60 days for a full refund
🚚Fast Shipping — Most orders ship same business day before 1pm CST

Overview of Dorman HVAC Blend Door Actuator 604-294

The Dorman HVAC Blend Door Actuator 604-294 is designed to provide reliable control of the air blend doors in select Ford and Lincoln vehicles. This actuator features a rotary switch activation type and is engineered to restore proper HVAC function in models such as the Ford Fusion and Lincoln MKZ.

  • Rotary switch activation for precise airflow control
  • Five-pin male terminal connection for secure electrical fitment
  • Durable plastic construction for long-lasting performance
  • Compatible with multiple Ford and Lincoln models including Continental, Edge, Fusion, MKX, MKZ, Nautilus, and SSV Plug-In Hybrid
  • Includes one air door actuator per package

Detailed Product Description

The Dorman 604-294 HVAC Blend Door Actuator is a critical component in the climate control system of various Ford and Lincoln vehicles. It operates using a rotary switch activation type, which allows for smooth and accurate adjustment of the blend door position. The actuator connects via a five-terminal male pin connector, ensuring a secure and reliable electrical interface. Constructed from durable plastic materials, this actuator is designed to withstand the thermal and mechanical stresses typical in HVAC systems. This part is compatible with models such as the Ford Edge, Fusion, and Lincoln MKX, MKZ, Continental, Nautilus, and the SSV Plug-In Hybrid, making it a versatile replacement option for these vehicles.

Common Applications and Issues Resolved

  • Restores proper temperature control by correcting blend door movement
  • Eliminates inconsistent airflow or temperature fluctuations inside the cabin
  • Resolves HVAC system noises caused by faulty actuators
  • Fixes failure of the blend door to respond to climate control settings
  • Addresses electrical connection issues related to terminal pin damage or wear

Installation Notes and Tips

  • Ensure vehicle compatibility by verifying make and model before installation
  • Disconnect the battery prior to actuator replacement to prevent electrical shorts
  • Carefully remove the old actuator to avoid damaging the blend door or surrounding components
  • Confirm the five-pin male terminal aligns correctly with the vehicle’s wiring harness
  • Test actuator operation after installation to verify proper HVAC function

Quality Assurance and Warranty

Dorman parts are manufactured to meet or exceed OEM specifications, providing dependable performance and fitment. The 604-294 HVAC Blend Door Actuator undergoes rigorous quality control to ensure durability and functionality. Warranty coverage details can be obtained from the product documentation or authorized distributors.

BrandDorman
Part Number604-294
MaterialPlastic
Package Contents1 Air Door Actuator
Switch Activation TypeRotary
Terminal GenderMale
Terminal Quantity5
Terminal TypePin

This part fits 70 vehicles. Search below:

YearMakeModelPositionNotes
2023FordEdgeLeft MainPackaging Type: Box
2023LincolnNautilusRight MainPackaging Type: Box
2022FordEdgeRight MainPackaging Type: Box
2022LincolnNautilusLeft MainPackaging Type: Box
2021FordEdgeRight MainPackaging Type: Box
2021LincolnNautilusLeft MainPackaging Type: Box
2020FordEdgeLeft MainPackaging Type: Box
2020FordFusionMainPackaging Type: Box
2020FordSSV Plug-In HybridRight MainPackaging Type: Box
2020LincolnContinentalLeft MainPackaging Type: Box
2020LincolnMKZRight MainPackaging Type: Box
2020LincolnNautilusRight MainPackaging Type: Box
2019FordEdgeMainPackaging Type: Box
2019FordFusionLeft MainPackaging Type: Box
2019FordSSV Plug-In HybridMainPackaging Type: Box
2019LincolnContinentalLeft MainPackaging Type: Box
2019LincolnMKZRight MainPackaging Type: Box
2019LincolnNautilusRight MainPackaging Type: Box
2018FordEdgeLeft MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2018FordEdgeMainTemperature; Manual Temperature Control; Packaging Type: Box
2018FordEdgeRight MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2018FordFusionLeft MainTemperature; Dual Zone Temperature Control; Packaging Type: Box
2018FordFusionMainTemperature; Manual Temperature Control; Packaging Type: Box
2018FordFusionRight MainTemperature; Dual Zone Temperature Control; Packaging Type: Box
2018LincolnContinentalLeft MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2018LincolnContinentalRight MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2018LincolnMKXLeft MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2018LincolnMKXRight MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2018LincolnMKZLeft MainTemperature; Dual Zone Temperature Control; Packaging Type: Box
2018LincolnMKZRight MainTemperature; Dual Zone Temperature Control; Packaging Type: Box
2017FordEdgeLeft MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2017FordEdgeMainTemperature; Manual Temperature Control; Packaging Type: Box
2017FordEdgeRight MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2017FordFusionLeft MainTemperature; Dual Zone Temperature Control; Packaging Type: Box
2017FordFusionMainTemperature; Manual Temperature Control; Packaging Type: Box
2017FordFusionRight MainTemperature; Dual Zone Temperature Control; Packaging Type: Box
2017LincolnContinentalLeft MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2017LincolnContinentalRight MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2017LincolnMKXLeft MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2017LincolnMKXRight MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2017LincolnMKZLeft MainTemperature; Dual Zone Temperature Control; Packaging Type: Box
2017LincolnMKZRight MainTemperature; Dual Zone Temperature Control; Packaging Type: Box
2016FordEdgeLeft MainTemperature; Dual Zone Automatic Temperature Control; From 1/19/15; Packaging Type: Box
2016FordEdgeMainTemperature; Manual Temperature Control; From 1/19/15; Packaging Type: Box
2016FordEdgeRight MainTemperature; Dual Zone Automatic Temperature Control; From 1/19/15; Packaging Type: Box
2016FordFusionLeft MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2016FordFusionMainTemperature; Manual Temperature Control; Packaging Type: Box
2016FordFusionRight MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2016LincolnMKXLeft MainTemperature control HVAC blend door actuator for box packaging.
2016LincolnMKXRight MainTemperature control HVAC blend door actuator for box packaging.
2016LincolnMKZLeft MainTemperature; Dual Zone Temperature Control; Packaging Type: Box
2016LincolnMKZRight MainTemperature; Dual Zone Temperature Control; Packaging Type: Box
2015FordEdgeLeft MainTemperature; Dual Zone Automatic Temperature Control; From 1/19/15; Packaging Type: Box
2015FordEdgeMainTemperature; Manual Temperature Control; From 1/19/15; Packaging Type: Box
2015FordEdgeRight MainTemperature; Dual Zone Automatic Temperature Control; From 1/19/15; Packaging Type: Box
2015FordFusionLeft MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2015FordFusionMainTemperature; Manual Temperature Control; Packaging Type: Box
2015FordFusionRight MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2015LincolnMKZLeft MainTemperature; Dual Zone Temperature Control; Packaging Type: Box
2015LincolnMKZRight MainTemperature; Dual Zone Temperature Control; Packaging Type: Box
2014FordFusionLeft MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2014FordFusionMainTemperature; Manual Temperature Control; Packaging Type: Box
2014FordFusionRight MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2014LincolnMKZLeft MainTemperature; Dual Zone Temperature Control; Packaging Type: Box
2014LincolnMKZRight MainTemperature; Dual Zone Temperature Control; Packaging Type: Box
2013FordFusionLeft MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2013FordFusionMainTemperature; Manual Temperature Control; Packaging Type: Box
2013FordFusionRight MainTemperature; Dual Zone Automatic Temperature Control; Packaging Type: Box
2013LincolnMKZLeft MainTemperature; Dual Zone Temperature Control; Packaging Type: Box
2013LincolnMKZRight MainTemperature; Dual Zone Temperature Control; Packaging Type: Box

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

APBDA0277DG9Z19E616A

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.