HomeHVAC > Temperature Controls and Related ComponentsDorman 604-827 HVAC Blend Door Actuator - Main
Part #: 604-827

Dorman 604-827 HVAC Blend Door Actuator - Main

Main
⚙️ 6 vehicles fit this part
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Select your vehicle to confirm fitment
Verify this part fits before purchasing — free returns if it doesn't
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Subaru, Legacy and Outback
🔄Easy Returns — Return within 60 days for a full refund
🚚Fast Shipping — Most orders ship same business day before 1pm CST

Overview of the Dorman HVAC Blend Door Actuator 604-827

The Dorman HVAC Blend Door Actuator 604-827 is designed specifically for Subaru Legacy and Outback models. This rotary switch actuator features a durable plastic construction and a 5-pin male terminal connection, ensuring reliable operation within your vehicle's HVAC system.

  • Rotary switch activation type for precise airflow control
  • 5-pin male terminal configuration for secure electrical connection
  • Durable plastic material designed for long-lasting performance
  • Compatible with Subaru Legacy and Outback HVAC systems
  • Includes one air door actuator per package

Detailed Product Description

The Dorman 604-827 HVAC Blend Door Actuator is engineered to regulate the blend door within the heating, ventilation, and air conditioning system of Subaru Legacy and Outback vehicles. Its rotary switch activation type allows for smooth and accurate adjustment of airflow temperature by controlling the position of the blend door. The actuator features a 5-pin male terminal interface, providing a secure and stable electrical connection to the vehicle’s wiring harness. Constructed from durable plastic, this actuator is built to withstand the thermal and mechanical stresses typical in automotive HVAC environments.

Compatible Vehicles and Common Applications

This HVAC blend door actuator is compatible with the following Subaru models:

  • Subaru Legacy
  • Subaru Outback

It is designed to address issues related to HVAC airflow and temperature control, including:

  • Inconsistent cabin temperature regulation
  • Unresponsive or stuck blend door movement
  • Unusual noises from the HVAC system during operation
  • Failure to switch between heating and cooling modes
  • Intermittent or no airflow adjustment

Installation Notes and Tips

  • Ensure the vehicle ignition is off before beginning installation
  • Disconnect the battery to prevent electrical shorts
  • Access the blend door actuator through the dashboard or glove compartment area as per vehicle service manual
  • Carefully disconnect the 5-pin male terminal connector before removing the old actuator
  • Install the Dorman 604-827 actuator by aligning the rotary switch and securing it in place
  • Reconnect the electrical connector and test HVAC system operation before reassembling panels

Quality Assurance and Warranty Information

Dorman parts are manufactured to meet or exceed OEM specifications for fit, form, and function. The 604-827 HVAC Blend Door Actuator undergoes rigorous quality control to ensure reliable performance in Subaru Legacy and Outback vehicles. This part is backed by Dorman’s limited warranty, providing coverage against defects in material and workmanship under normal use.

BrandDorman
Part Number604-827
MaterialPlastic
Package Contents1 Air Door Actuator
Switch Activation TypeRotary
Terminal GenderMale
Terminal Quantity5
Terminal TypePin

This part fits 6 vehicles. Search below:

YearMakeModelPositionNotes
2017SubaruLegacyMainHVAC Blend Door Actuator for mode selection in box packaging.
2017SubaruOutbackMainHVAC Blend Door Actuator for mode selection in box packaging.
2016SubaruLegacyMainHVAC Blend Door Actuator for mode selection in box packaging.
2016SubaruOutbackMainHVAC Blend Door Actuator for mode selection in box packaging.
2015SubaruLegacyMainHVAC Blend Door Actuator for mode selection in box packaging.
2015SubaruOutbackMainHVAC Blend Door Actuator for mode selection in box packaging.

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

72131AL01A

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.