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Dorman 604-827 HVAC Blend Door Actuator - Main
Overview of the Dorman HVAC Blend Door Actuator 604-827
The Dorman HVAC Blend Door Actuator 604-827 is designed specifically for Subaru Legacy and Outback models. This rotary switch actuator features a durable plastic construction and a 5-pin male terminal connection, ensuring reliable operation within your vehicle's HVAC system.
- Rotary switch activation type for precise airflow control
- 5-pin male terminal configuration for secure electrical connection
- Durable plastic material designed for long-lasting performance
- Compatible with Subaru Legacy and Outback HVAC systems
- Includes one air door actuator per package
Detailed Product Description
The Dorman 604-827 HVAC Blend Door Actuator is engineered to regulate the blend door within the heating, ventilation, and air conditioning system of Subaru Legacy and Outback vehicles. Its rotary switch activation type allows for smooth and accurate adjustment of airflow temperature by controlling the position of the blend door. The actuator features a 5-pin male terminal interface, providing a secure and stable electrical connection to the vehicle’s wiring harness. Constructed from durable plastic, this actuator is built to withstand the thermal and mechanical stresses typical in automotive HVAC environments.
Compatible Vehicles and Common Applications
This HVAC blend door actuator is compatible with the following Subaru models:
- Subaru Legacy
- Subaru Outback
It is designed to address issues related to HVAC airflow and temperature control, including:
- Inconsistent cabin temperature regulation
- Unresponsive or stuck blend door movement
- Unusual noises from the HVAC system during operation
- Failure to switch between heating and cooling modes
- Intermittent or no airflow adjustment
Installation Notes and Tips
- Ensure the vehicle ignition is off before beginning installation
- Disconnect the battery to prevent electrical shorts
- Access the blend door actuator through the dashboard or glove compartment area as per vehicle service manual
- Carefully disconnect the 5-pin male terminal connector before removing the old actuator
- Install the Dorman 604-827 actuator by aligning the rotary switch and securing it in place
- Reconnect the electrical connector and test HVAC system operation before reassembling panels
Quality Assurance and Warranty Information
Dorman parts are manufactured to meet or exceed OEM specifications for fit, form, and function. The 604-827 HVAC Blend Door Actuator undergoes rigorous quality control to ensure reliable performance in Subaru Legacy and Outback vehicles. This part is backed by Dorman’s limited warranty, providing coverage against defects in material and workmanship under normal use.
| Brand | Dorman |
| Part Number | 604-827 |
| Material | Plastic |
| Package Contents | 1 Air Door Actuator |
| Switch Activation Type | Rotary |
| Terminal Gender | Male |
| Terminal Quantity | 5 |
| Terminal Type | Pin |
This part fits 6 vehicles. Search below:
| Year | Make | Model | Position | Notes |
|---|---|---|---|---|
| 2017 | Subaru | Legacy | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2017 | Subaru | Outback | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2016 | Subaru | Legacy | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2016 | Subaru | Outback | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2015 | Subaru | Legacy | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
| 2015 | Subaru | Outback | Main | HVAC Blend Door Actuator for mode selection in box packaging. |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.