HomeHVAC > Temperature Controls and Related ComponentsDorman 604-828 HVAC Blend Door Actuator - Main
Part #: 604-828

Dorman 604-828 HVAC Blend Door Actuator - Main

Main
⚙️ 21 vehicles fit this part
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Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Subaru, Legacy and Outback
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Overview of Dorman HVAC Blend Door Actuator 604-828

The Dorman HVAC Blend Door Actuator 604-828 is designed specifically for Subaru Legacy and Outback models. This rotary switch actuator features a durable plastic construction and a 5-pin male terminal connection, ensuring reliable operation within your vehicle's HVAC system.

  • Rotary switch activation type for precise airflow control
  • 5-pin male terminal configuration for secure electrical connection
  • Durable plastic material designed for long-lasting performance
  • Compatible with Subaru Legacy and Outback HVAC systems
  • Includes one air door actuator per package

Detailed Product Description

The Dorman 604-828 HVAC Blend Door Actuator is engineered to regulate the blend door within the heating, ventilation, and air conditioning system of Subaru Legacy and Outback vehicles. Its rotary switch activation type allows for smooth and accurate adjustment of airflow temperature by controlling the position of the blend door. The actuator connects via a 5-pin male terminal, providing a secure and stable electrical interface. Constructed from durable plastic, this actuator is built to withstand the thermal and mechanical stresses typical in automotive HVAC environments.

Common Applications and Problem Resolution

This HVAC blend door actuator is used to address issues related to climate control malfunctions in Subaru Legacy and Outback models. It is commonly installed to resolve:

  • Inconsistent or incorrect cabin temperature regulation
  • Unresponsive or stuck blend door movement
  • Unusual noises coming from the HVAC system
  • Failure of the rotary switch to adjust airflow properly
  • Electrical connection problems due to faulty terminals

Installation Notes and Tips

When installing the Dorman 604-828 blend door actuator, ensure the vehicle is powered off and the HVAC system is disengaged. Carefully disconnect the existing actuator by releasing the 5-pin male terminal connector. Align the new actuator with the blend door shaft and secure it in place. Verify the rotary switch moves freely and reconnect the electrical terminals firmly. Testing the HVAC system after installation is recommended to confirm proper operation.

Quality Assurance and Warranty

Dorman parts are manufactured to meet or exceed OEM specifications for fit, form, and function. The 604-828 HVAC Blend Door Actuator undergoes quality control inspections to ensure reliable performance in Subaru Legacy and Outback vehicles. Warranty coverage details can be obtained from the product documentation or Dorman's official resources.

BrandDorman
Part Number604-828
MaterialPlastic
Package Contents1 Air Door Actuator
Switch Activation TypeRotary
Terminal GenderMale
Terminal Quantity5
Terminal TypePin

This part fits 21 vehicles. Search below:

YearMakeModelSubmodelLitersCylindersPositionNotes
2018SubaruLegacy2.5i LimitedMainVent; Packaging Type: Box
2018SubaruLegacy3.6R LimitedMainVent; Packaging Type: Box
2018SubaruOutbackMainVent; Packaging Type: Box
2017SubaruLegacy2.5i Limited2.5LH4MainVent; Packaging Type: Box
2017SubaruLegacy3.6R Limited3.6LH6MainVent; Packaging Type: Box
2017SubaruOutbackMainVent; Packaging Type: Box
2016SubaruLegacy2.5i Limited2.5LH4MainVent; Packaging Type: Box
2016SubaruLegacy3.6R Limited3.6LH6MainVent; Packaging Type: Box
2016SubaruOutbackMainVent; Packaging Type: Box
2015SubaruLegacyLimited3.6LH6MainVent; Packaging Type: Box
2015SubaruLegacyLimited2.5LH4MainVent; Packaging Type: Box
2015SubaruLegacy2.5i Limited2.5LH4MainVent; Packaging Type: Box
2015SubaruLegacy3.6R Limited3.6LH6MainVent; Packaging Type: Box
2015SubaruOutbackMainVent; Packaging Type: Box
2014SubaruLegacy2.5i Limited2.5LH4MainVent; Packaging Type: Box
2014SubaruLegacyR3.6LH6MainVent; Packaging Type: Box
2014SubaruLegacy3.6R Limited3.6LH6MainVent; Packaging Type: Box
2014SubaruOutbackMainVent; Packaging Type: Box
2013SubaruLegacy2.5i Limited2.5LH4MainVent; Packaging Type: Box
2013SubaruLegacy3.6R Limited3.6LH6MainVent; Packaging Type: Box
2013SubaruOutbackMainVent; Packaging Type: Box

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

72131AJ14A

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.