HomeHVAC > Temperature Controls and Related ComponentsDorman 604-831 HVAC Blend Door Actuator - Main
Part #: 604-831

Dorman 604-831 HVAC Blend Door Actuator - Main

Main
⚙️ 41 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Volkswagen and Audi, Clasico, Jetta, Golf, TT, TT Quattro, A3, and A3 Quattro
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Overview of Dorman HVAC Blend Door Actuator 604-831

The Dorman HVAC Blend Door Actuator 604-831 is designed for precise control of airflow temperature in select Audi and Volkswagen models. This rotary switch actuator ensures reliable operation of the HVAC system, maintaining comfort inside your vehicle.

  • Rotary switch activation type for smooth and accurate control
  • Five-pin male terminal configuration for secure electrical connection
  • Durable plastic construction for long-lasting performance
  • Includes one air door actuator per package

Detailed Product Description

This HVAC blend door actuator by Dorman features a rotary switch activation type, which allows for precise modulation of the blend door position within the heating and cooling system. The actuator is equipped with five male pin terminals, ensuring compatibility with the vehicle’s wiring harness and stable electrical connectivity. Constructed from durable plastic materials, this part is engineered to withstand the temperature variations and mechanical stresses typical in automotive HVAC systems.

Specifically designed for compatibility with Audi A3, A3 Quattro, and Clasico models, as well as Volkswagen Golf, Jetta, TT, and TT Quattro, the Dorman 604-831 actuator integrates seamlessly with the factory HVAC system. The part number 604-831 corresponds to this exact fitment, making it a reliable replacement option for restoring proper climate control functionality.

Common Applications and Issues Addressed

  • Restores proper temperature blending in HVAC systems
  • Eliminates inconsistent airflow temperature fluctuations
  • Resolves blend door actuator failure symptoms such as lack of heat or AC control
  • Fixes clicking or knocking noises from the HVAC system
  • Improves overall climate control responsiveness in Audi and Volkswagen vehicles

Installation Notes and Tips

  • Ensure vehicle compatibility with Audi A3, A3 Quattro, Clasico, Volkswagen Golf, Jetta, TT, and TT Quattro models before installation
  • Disconnect the battery prior to actuator replacement to prevent electrical shorts
  • Carefully remove the old blend door actuator to avoid damage to surrounding HVAC components
  • Verify the five-pin male terminal connection is secure and properly aligned
  • Test the HVAC system after installation to confirm correct actuator operation

Quality Assurance and Warranty

Dorman parts are manufactured to meet or exceed OEM specifications, ensuring dependable performance and fitment. The HVAC blend door actuator 604-831 undergoes rigorous quality control to maintain consistent operation under normal vehicle conditions. Warranty coverage details should be confirmed at the point of purchase, as they may vary by distributor.

BrandDorman
Part Number604-831
MaterialPlastic
Package Contents1 Air Door Actuator
Switch Activation TypeRotary
Terminal GenderMale
Terminal Quantity5
Terminal TypePin

This part fits 41 vehicles. Search below:

YearMakeModelBody TypePositionNotes
2015VolkswagenClasicoMainDefrost; w/Automatic Temperature Control (ATC); Packaging Type: Box
2014VolkswagenClasicoMainDefrost; w/Automatic Temperature Control (ATC); Packaging Type: Box
2013VolkswagenClasicoMainDefrost; w/Automatic Temperature Control (ATC); Packaging Type: Box
2012VolkswagenClasicoMainDefrost; w/Automatic Temperature Control (ATC); Packaging Type: Box
2011VolkswagenClasicoMainDefrost; w/Automatic Temperature Control (ATC); Packaging Type: Box
2010VolkswagenJettaMainDefrost; w/Automatic Temperature Control (ATC); Packaging Type: Box
2009VolkswagenJettaMainDefrost; w/Automatic Temperature Control (ATC); Packaging Type: Box
2008VolkswagenJettaMainDefrost; w/Automatic Temperature Control (ATC); Packaging Type: Box
2007VolkswagenGolfMainDefrost; Electronic Temperature Control; Built in Brazil; From VIN 1J-4-028 920; Packaging Type: Box
2007VolkswagenJettaMainDefrost; w/Automatic Temperature Control (ATC); Packaging Type: Box
2006AudiTTMainDefrost; w/Automatic Temperature Control (ATC); Packaging Type: Box
2006AudiTT QuattroMainDefrost; w/Automatic Temperature Control (ATC); Packaging Type: Box
2006VolkswagenGolfMainDefrost; Electronic Temperature Control; Built in Brazil; From VIN 1J-4-028 920; Packaging Type: Box
2006VolkswagenJettaWagonMainDefrost; w/Automatic Temperature Control (ATC); From VIN 1J-4-006 773; Packaging Type: Box
2005AudiA3MainDefrost; w/Automatic Temperature Control (ATC); Built in Brazil; From 9/01/00; Packaging Type: Box
2005AudiA3 QuattroMainDefrost; w/Automatic Temperature Control (ATC); Built in Brazil; Packaging Type: Box
2005AudiTTMainDefrost; w/Automatic Temperature Control (ATC); Packaging Type: Box
2005AudiTT QuattroMainDefrost; w/Automatic Temperature Control (ATC); Packaging Type: Box
2005VolkswagenGolfMainDefrost; Electronic Temperature Control; Built in Brazil; From VIN 1J-4-028 920; Packaging Type: Box
2005VolkswagenJettaSedanMainDefrost; w/Automatic Temperature Control (ATC); From VIN 9M-4-081 456; To VIN 9M-5-149 999; Packaging Type: Box
2005VolkswagenJettaWagonMainDefrost; w/Automatic Temperature Control (ATC); From VIN 1J-4-006 773; Packaging Type: Box
2004AudiA3MainDefrost; w/Automatic Temperature Control (ATC); Built in Brazil; From 9/01/00; Packaging Type: Box
2004AudiA3 QuattroMainDefrost; w/Automatic Temperature Control (ATC); Built in Brazil; From 9/01/00; Packaging Type: Box
2004AudiTTMainDefrost; w/Automatic Temperature Control (ATC); Packaging Type: Box
2004AudiTT QuattroMainDefrost; w/Automatic Temperature Control (ATC); Packaging Type: Box
2004VolkswagenGolfMainDefrost; Built in Germany; From VIN 1J-4-006 773; Packaging Type: Box
2004VolkswagenGolfMainDefrost; Electronic Temperature Control; Built in Brazil; From VIN 1J-4-028 920; Packaging Type: Box
2004VolkswagenJettaSedanMainDefrost; w/Automatic Temperature Control (ATC); From VIN 9M-4-081 456; To VIN 9M-5-149 999; Packaging Type: Box
2004VolkswagenJettaWagonMainDefrost; w/Automatic Temperature Control (ATC); From VIN 1J-4-006 773; Packaging Type: Box
2003AudiA3MainDefrost; w/Automatic Temperature Control (ATC); Built in Brazil; From 9/01/00; Packaging Type: Box
2003AudiTTMainDefrost; w/Automatic Temperature Control (ATC); From 6/30/03; Packaging Type: Box
2003AudiTTMainDefrost; From 7/01/03; Packaging Type: Box
2003AudiTT QuattroMainDefrost; From 7/01/03; Packaging Type: Box
2003AudiTT QuattroMainDefrost; w/Automatic Temperature Control (ATC); From 6/30/03; Packaging Type: Box
2003VolkswagenGolfMainDefrost; Electronic Temperature Control; Built in Brazil; From VIN 1J-4-028 920; Packaging Type: Box
2003VolkswagenJettaSedanMainDefrost; w/Automatic Temperature Control (ATC); From VIN 9M-4-081 456; To VIN 9M-5-149 999; Packaging Type: Box
2003VolkswagenJettaWagonMainDefrost; w/Automatic Temperature Control (ATC); From VIN 1J-4-006 773; Packaging Type: Box
2002AudiA3MainDefrost; w/Automatic Temperature Control (ATC); Built in Brazil; From 9/01/00; Packaging Type: Box
2002VolkswagenJettaSedanMainDefrost; w/Automatic Temperature Control (ATC); From VIN 9M-4-081 456; To VIN 9M-5-149 999; Packaging Type: Box
2001AudiA3MainDefrost; w/Automatic Temperature Control (ATC); Built in Brazil; From 9/01/00; Packaging Type: Box
2000AudiA3MainDefrost; w/Automatic Temperature Control (ATC); Built in Brazil; From 9/01/00; Packaging Type: Box

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

1J1907511EADS192APBDA0302G04020

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.