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Dorman 604-831 HVAC Blend Door Actuator - Main
Overview of Dorman HVAC Blend Door Actuator 604-831
The Dorman HVAC Blend Door Actuator 604-831 is designed for precise control of airflow temperature in select Audi and Volkswagen models. This rotary switch actuator ensures reliable operation of the HVAC system, maintaining comfort inside your vehicle.
- Rotary switch activation type for smooth and accurate control
- Five-pin male terminal configuration for secure electrical connection
- Durable plastic construction for long-lasting performance
- Includes one air door actuator per package
Detailed Product Description
This HVAC blend door actuator by Dorman features a rotary switch activation type, which allows for precise modulation of the blend door position within the heating and cooling system. The actuator is equipped with five male pin terminals, ensuring compatibility with the vehicle’s wiring harness and stable electrical connectivity. Constructed from durable plastic materials, this part is engineered to withstand the temperature variations and mechanical stresses typical in automotive HVAC systems.
Specifically designed for compatibility with Audi A3, A3 Quattro, and Clasico models, as well as Volkswagen Golf, Jetta, TT, and TT Quattro, the Dorman 604-831 actuator integrates seamlessly with the factory HVAC system. The part number 604-831 corresponds to this exact fitment, making it a reliable replacement option for restoring proper climate control functionality.
Common Applications and Issues Addressed
- Restores proper temperature blending in HVAC systems
- Eliminates inconsistent airflow temperature fluctuations
- Resolves blend door actuator failure symptoms such as lack of heat or AC control
- Fixes clicking or knocking noises from the HVAC system
- Improves overall climate control responsiveness in Audi and Volkswagen vehicles
Installation Notes and Tips
- Ensure vehicle compatibility with Audi A3, A3 Quattro, Clasico, Volkswagen Golf, Jetta, TT, and TT Quattro models before installation
- Disconnect the battery prior to actuator replacement to prevent electrical shorts
- Carefully remove the old blend door actuator to avoid damage to surrounding HVAC components
- Verify the five-pin male terminal connection is secure and properly aligned
- Test the HVAC system after installation to confirm correct actuator operation
Quality Assurance and Warranty
Dorman parts are manufactured to meet or exceed OEM specifications, ensuring dependable performance and fitment. The HVAC blend door actuator 604-831 undergoes rigorous quality control to maintain consistent operation under normal vehicle conditions. Warranty coverage details should be confirmed at the point of purchase, as they may vary by distributor.
| Brand | Dorman |
| Part Number | 604-831 |
| Material | Plastic |
| Package Contents | 1 Air Door Actuator |
| Switch Activation Type | Rotary |
| Terminal Gender | Male |
| Terminal Quantity | 5 |
| Terminal Type | Pin |
This part fits 41 vehicles. Search below:
| Year | Make | Model | Body Type | Position | Notes |
|---|---|---|---|---|---|
| 2015 | Volkswagen | Clasico | Main | Defrost; w/Automatic Temperature Control (ATC); Packaging Type: Box | |
| 2014 | Volkswagen | Clasico | Main | Defrost; w/Automatic Temperature Control (ATC); Packaging Type: Box | |
| 2013 | Volkswagen | Clasico | Main | Defrost; w/Automatic Temperature Control (ATC); Packaging Type: Box | |
| 2012 | Volkswagen | Clasico | Main | Defrost; w/Automatic Temperature Control (ATC); Packaging Type: Box | |
| 2011 | Volkswagen | Clasico | Main | Defrost; w/Automatic Temperature Control (ATC); Packaging Type: Box | |
| 2010 | Volkswagen | Jetta | Main | Defrost; w/Automatic Temperature Control (ATC); Packaging Type: Box | |
| 2009 | Volkswagen | Jetta | Main | Defrost; w/Automatic Temperature Control (ATC); Packaging Type: Box | |
| 2008 | Volkswagen | Jetta | Main | Defrost; w/Automatic Temperature Control (ATC); Packaging Type: Box | |
| 2007 | Volkswagen | Golf | Main | Defrost; Electronic Temperature Control; Built in Brazil; From VIN 1J-4-028 920; Packaging Type: Box | |
| 2007 | Volkswagen | Jetta | Main | Defrost; w/Automatic Temperature Control (ATC); Packaging Type: Box | |
| 2006 | Audi | TT | Main | Defrost; w/Automatic Temperature Control (ATC); Packaging Type: Box | |
| 2006 | Audi | TT Quattro | Main | Defrost; w/Automatic Temperature Control (ATC); Packaging Type: Box | |
| 2006 | Volkswagen | Golf | Main | Defrost; Electronic Temperature Control; Built in Brazil; From VIN 1J-4-028 920; Packaging Type: Box | |
| 2006 | Volkswagen | Jetta | Wagon | Main | Defrost; w/Automatic Temperature Control (ATC); From VIN 1J-4-006 773; Packaging Type: Box |
| 2005 | Audi | A3 | Main | Defrost; w/Automatic Temperature Control (ATC); Built in Brazil; From 9/01/00; Packaging Type: Box | |
| 2005 | Audi | A3 Quattro | Main | Defrost; w/Automatic Temperature Control (ATC); Built in Brazil; Packaging Type: Box | |
| 2005 | Audi | TT | Main | Defrost; w/Automatic Temperature Control (ATC); Packaging Type: Box | |
| 2005 | Audi | TT Quattro | Main | Defrost; w/Automatic Temperature Control (ATC); Packaging Type: Box | |
| 2005 | Volkswagen | Golf | Main | Defrost; Electronic Temperature Control; Built in Brazil; From VIN 1J-4-028 920; Packaging Type: Box | |
| 2005 | Volkswagen | Jetta | Sedan | Main | Defrost; w/Automatic Temperature Control (ATC); From VIN 9M-4-081 456; To VIN 9M-5-149 999; Packaging Type: Box |
| 2005 | Volkswagen | Jetta | Wagon | Main | Defrost; w/Automatic Temperature Control (ATC); From VIN 1J-4-006 773; Packaging Type: Box |
| 2004 | Audi | A3 | Main | Defrost; w/Automatic Temperature Control (ATC); Built in Brazil; From 9/01/00; Packaging Type: Box | |
| 2004 | Audi | A3 Quattro | Main | Defrost; w/Automatic Temperature Control (ATC); Built in Brazil; From 9/01/00; Packaging Type: Box | |
| 2004 | Audi | TT | Main | Defrost; w/Automatic Temperature Control (ATC); Packaging Type: Box | |
| 2004 | Audi | TT Quattro | Main | Defrost; w/Automatic Temperature Control (ATC); Packaging Type: Box | |
| 2004 | Volkswagen | Golf | Main | Defrost; Built in Germany; From VIN 1J-4-006 773; Packaging Type: Box | |
| 2004 | Volkswagen | Golf | Main | Defrost; Electronic Temperature Control; Built in Brazil; From VIN 1J-4-028 920; Packaging Type: Box | |
| 2004 | Volkswagen | Jetta | Sedan | Main | Defrost; w/Automatic Temperature Control (ATC); From VIN 9M-4-081 456; To VIN 9M-5-149 999; Packaging Type: Box |
| 2004 | Volkswagen | Jetta | Wagon | Main | Defrost; w/Automatic Temperature Control (ATC); From VIN 1J-4-006 773; Packaging Type: Box |
| 2003 | Audi | A3 | Main | Defrost; w/Automatic Temperature Control (ATC); Built in Brazil; From 9/01/00; Packaging Type: Box | |
| 2003 | Audi | TT | Main | Defrost; w/Automatic Temperature Control (ATC); From 6/30/03; Packaging Type: Box | |
| 2003 | Audi | TT | Main | Defrost; From 7/01/03; Packaging Type: Box | |
| 2003 | Audi | TT Quattro | Main | Defrost; From 7/01/03; Packaging Type: Box | |
| 2003 | Audi | TT Quattro | Main | Defrost; w/Automatic Temperature Control (ATC); From 6/30/03; Packaging Type: Box | |
| 2003 | Volkswagen | Golf | Main | Defrost; Electronic Temperature Control; Built in Brazil; From VIN 1J-4-028 920; Packaging Type: Box | |
| 2003 | Volkswagen | Jetta | Sedan | Main | Defrost; w/Automatic Temperature Control (ATC); From VIN 9M-4-081 456; To VIN 9M-5-149 999; Packaging Type: Box |
| 2003 | Volkswagen | Jetta | Wagon | Main | Defrost; w/Automatic Temperature Control (ATC); From VIN 1J-4-006 773; Packaging Type: Box |
| 2002 | Audi | A3 | Main | Defrost; w/Automatic Temperature Control (ATC); Built in Brazil; From 9/01/00; Packaging Type: Box | |
| 2002 | Volkswagen | Jetta | Sedan | Main | Defrost; w/Automatic Temperature Control (ATC); From VIN 9M-4-081 456; To VIN 9M-5-149 999; Packaging Type: Box |
| 2001 | Audi | A3 | Main | Defrost; w/Automatic Temperature Control (ATC); Built in Brazil; From 9/01/00; Packaging Type: Box | |
| 2000 | Audi | A3 | Main | Defrost; w/Automatic Temperature Control (ATC); Built in Brazil; From 9/01/00; Packaging Type: Box |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.